Remove/install front headliner

AR68.30-S-7607S

Remove/install front headliner

06.12.2019

Model

636, 639

Modification notes

19.03.2012

Method extended

Steps 2.1, 11

Shown with code LD0 (overhead control panel with two reading spotlamps)

1

Grab handle

5

Screw

2

Sun visor

6

Front roof lining

3

Cap

N70

Overhead control panel control unit

4

Sun visor mount

 

Remove/install

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

1

Switch off the ignition and remove the transmitter key from the EIS control unit

Only with model 639.603/703 with engine 780.994 with code MA0 (E-CELL 60 kW)


Do not begin working on electrical or electronic components earlier than 1 min after switching off the ignition.
Otherwise faults could occur in the battery management system.

2.1

Remove front dome lamp

Only with model 636.7, 639.6/7 except code LD0 (overhead control panel with two reading spotlamps), for driver and front passenger

AR82.20-S-0110S

2.2

Remove stowage box above windshield

Only with model 639.6/7 with code L00 (dome lamp on driver and passenger side)

AR68.30-S-5578S

2.3

Remove overhead control panel control unit (N70)

Only with code LD0 (overhead control panel with two reading spotlamps), for driver and front passenger

AR82.20-S-1100S

3

Remove upper paneling from pop-up roof cutout

Only with model 639.713/813 with code ZK0 (electro-hydraulic pop-up roof), with code ZK9 (pop-up roof)

AR77.70-S-0020S

4

Remove grab of handles (1)

AR68.30-S-4330S

 Remove only the front grab handles (1).

5

Remove sun visors (2)

AR68.60-S-5480S

6

Remove the lights for the vanity mirror

Only with model 636.8, model 639.6/7 from 055614 with code FS5 (illuminated mirrors for sun visors), model 639.8 ab 055614

AR82.20-S-5582S

7

Remove the holder for the sun visor (4)

 To do so, fold up the cover (3) and unscrew the screw (5).

8

Remove trim from left and right A-pillar

AR68.30-S-4050S

9

Remove the upper trim on the left and right B-pillar

AR68.30-S-4700S

 Installation: Make sure that the upper trims for the B-pillar are correctly seated.

10

Loosen front roof paneling (6) and remove toward front


Carefully detach front headliner (6).
Prevent damage.

 Installation: Make sure that the front headliner (6) is seated correctly.

11

Fit the new front headliner (6)

 Only when replacing front headliner (6). Depending on the equipment variant or accessories, the new front headliner (6) must be equipped with additional cutouts.



Check

12

Make sure that the mounting strips on the front headliner (6) and the Velcro fasteners on the mounting strips are seated correctly

13

Install in the reverse order



Check

14

Check electrical components for proper function