Remove/install B-pillar outer section · ar6320d1121tsb · Mercedes-Benz WIS

AR63.20-D-1121TSB

Remove/install B-pillar outer section

15.01.2020

Model	907.6/7, 910.6
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6/7, 910.6
	except code T19 (Sliding door left)
	Left side of vehicle

Shown on model 910.631 with code D06 (Super-high roof painted in vehicle color) except code T19 (Left sliding door), left side of vehicle

1	B-pillar outer section

D63.20-1519-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703	AS00.00-Z-0035-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system	Typ 910.6 mit Motor 780.703	AH00.00-Z-0300-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Set up straightening bench with crossbars and straightening tool set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
	000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t		WS00.00-N-0045B
5	Remove center lower side wall paneling.		AR63.10-D-5654-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6.1	Remove front side wall paneling.	Model 907.6/7, model 910.6 with code D03 (Roof and rear-end doors, high version), Model 907.6 with code D05 (Super-high roof), Model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0020-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6.2	Remove front side wall paneling with side roof paneling.	Model 907.7, 910.6 except code D03 (Roof and rear-end doors, high version), Model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0130-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Separate B-pillar outer section (1).		AR63.20-D-1121-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		If the damage to the B-pillar outer section (1) is below the specified dimension "a",
		
		Replace B-pillar completely.
8	Prepare B-pillar outer section (1).		AR63.20-D-1121-02TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Rotary wire brush Wet and dry vacuum cleaner Clamping pliers (Standard)
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9.1	Prepare front side wall paneling for installation.	Model 907.6/7, 910.6 with code D03 (Roof and rear-end door, high version), Model 907.6 with code D05 (Super-high roof), Model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0020-02TS
		 Commercially available devices/tools Body power jigsaw Hand drill Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9.2	Prepare front side wall paneling with side roof paneling for installation.	Model 907.7, 910.6 except code D03 (Roof and rear-end doors, high version), Model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
	000 588 01 84 00 Welder		WS60.00-P-0021K
			AR63.10-D-0130-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
10	Prepare center lower side wall paneling for installation.		AR63.10-D-5654-02TS
		 Commercially available devices/tools Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
11	Remove window cutout of front side wall paneling.	Model 907.6, 910.6 with one window, Model 907.7	AR63.10-D-5892-05TS
		 Commercially available devices/tools Clamping pliers (Standard) Body power jigsaw Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
	Install
12	Install B-pillar outer section (1) and weld in.		AR63.20-D-1121-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Angular grinder Wet and dry vacuum cleaner Squeeze gun
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Side portal frame	*210589172300
		If no body solder is used to restore the surfaces,
		
		Use basic body filler on body.
		Process filler on body	AR60.00-S-0031-01P
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
13.1	Install front side wall paneling.	Model 907.6/7, model 910.6 with code D03 (Roof and rear-end doors, high version), Model 907.6 with code D05 (Super-high roof), Model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0020-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Squeeze gun
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
13.2	Install front side wall paneling with side roof paneling.	Model 907.7, 910.6 except code D03 (Roof and rear-end doors, high version), Model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0130-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Squeeze gun Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
14	Install center lower side wall paneling.		AR63.10-D-5654-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
15	Release vehicle from straightening bench, lift and remove straightening bench.
	000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t		WS00.00-N-0045B
16	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
17	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
18	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
19	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
20	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
21	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
22	Supplement cavity preservation		AR97.20-D-1500TS
23	Install detachable parts in area of repair point.

210 589 17 23 00

Side portal frame

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1052-04A	Silicone remover Order No. 3295	Prosol Lacke + Farben GmbH Schneidmühlweg 12 63741 Aschaffenburg Germany Tel. +49 6021 3480-0 Fax +49 6021 3480-40 http://www.prosol-farben.de
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
ah6000n000101a General information on body repair
ah9800p940802a Notes on paintwork repairs
ar6000s003101p Process filler on body
ar6310d002001ts Cut off front side wall paneling
ar6310d002002ts Prepare front side wall paneling for installation
ar6310d002003ts Install and weld in front side wall paneling
ar6310d013001tsb Cut off front side wall paneling with side roof paneling
ar6310d013002tsb Prepare front side wall paneling with side roof paneling for installation
ar6310d013003tsb Install front side wall paneling with side roof paneling
ar6310d565401ts Separate lower center sidewall paneling
ar6310d565402ts Prepare center bottom sidewall paneling
ar6310d565403ts Install center bottom sidewall paneling and weld in
ar6310d589205ts Separate window cutout from side wall paneling
ar6320d112101tsb Remove outer section of B-pillar
ar6320d112102tsb Prepare B-pillar outer section
ar6320d112103tsb Install outer section of B-pillar
ar9710d4000ts Seam sealing following repair
ar9720d1500ts Cavity preservation following repair work
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
ws0000n0045b 000 588 09 80 00 Above-floor swivel arm vehicle lift 5.0-6.5 t
ws5400p0049b 000 588 00 84 00 Heat gun
ws6000p0021k 000 588 01 84 00 Welder
ws6000p0022k 000 588 02 84 00 Welder
ws6000p0023k 000 588 01 23 00 Body straightening system