ar6310d002002ts

Prepare front side wall paneling for installation

Type ar · topic 63.10 · version 0100 · 2018-01-23

Applies to: Model 907.6/7 with code D03 (Roof and rear-end doors, high version) Model 907.6 with code D05 (Super-high roof) Model 907.6 with code D06 (Super-high roof painted in vehicle colour) Model 910.6 with code D03 (Roof and rear-end doors, high version)

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 907 (models 6**, 7**) · Series 910 (models 6**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 907 (models 6**, 7**) · Series 910 (models 6**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.38 Left panel — Series 907 (models 6**, 7**) · Series 910 (models 6**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.39 Right panel — Series 907 (models 6**, 7**) · Series 910 (models 6**)

AR63.10-D-0020-02TS

Prepare front side wall paneling for installation

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

Model

907.6

with code D05 (Super-high roof)

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

Model

910.6

with code D03 (Roof and rear-end doors, high version)

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

The following operation steps are shown on the left side of the vehicle for model 907.6 and must be similarly performed on the right side of the vehicle in the event of damage.

Prepare front side wall paneling for installation

D63.10-1954-09

a

Dimension (approx. 25 mm)

1

Scribe separation line on front side wall paneling (1) (area I).

2

Cut front side wall paneling (1) at separating point (area I).

3

Remove cut section of front side wall paneling (1).

4

Drill holes in front side wall paneling (1) with Ø 7 mm (areas J, K, L).

Prepare front side wall paneling for installation

D63.10-1955-09

5

Grind mating surfaces on front side wall paneling (1) down to bare metal in cross-hatched areas.

Sand down spot weld flanges to bare metal on both sides.

6

Grind cross-hatched areas on front side wall paneling (1) down to bare metal around holes.

7

Zinc dust paint to insides of spot weld flanges.

Referenced documents