1 | Left side wall paneling |
2 | Left rear side wall paneling bottom section |
S63.10-5923-06
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447.6 mit Motor 780 | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Typ 447.6 mit Motor 780 | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | General information on body repair | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | Pretreatment of bonding surfaces | ||
General information on riveting | |||
General information on MB materials | |||
| Remove | ||
1 | Remove all detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Remove soundproofing. | ||
Only in repair area. | |||
4 | Cut off left side wall paneling (1) and left rear side wall paneling lower section (2). |
| |
Model 447.601 | |||
Model 447.605 | |||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare left side wall paneling (1) and left rear side wall paneling lower section (2) for installation. |
| |
Model 447.601 | |||
Model 447.605 | |||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
6 | Mark hole for the end stop of the magnetic door holder. |
| |
Commercially available devices/tools | |||
| Install | ||
7 | Install and weld in left side wall paneling (1) and left rear side wall paneling lower section (2). |
| |
Model 447.601 | |||
Model 447.605 | |||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Model 447.6Gap dimensions | |||
Model 447.6 with code W65 (Liftgate)Gap dimensions | |||
Model 447.6 with code W65 (Liftgate)Gap dimensions | |||
Model 447.6 except code W64 (Rear window to be opened separately) except code W65 (Tailgate) except code W68 (Electrically operated tailgate)Gap dimensions | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Zinc dust paint suitable for spot welding | |||
Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | |||
Blind rivet nut M5 | |||
Feeler gauge | |||
8 | Clean weld joints and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
9 | Remove welding protection blankets. | Commercially available devices/tools | |
10 | Install mounting bolts. | ||
Thread locking adhesive, Loctite 241 | |||
Mounting bolt to sidewall | |||
11 | Clean repair area. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
13 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
15 | Supplement cavity preservation. | ||
16 | Install soundproofing. | ||
Only in repair area. | |||
17 | Install all detachable parts in area of repair point. |
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1004-01J | Gap dimensions | Front door to longitudinal member | Dimension "DA" | mm | 6 (+2/-1) | 6 (+2/-1) |
Front door to sidewall | Dimension "DB" | mm | 4 (1) | 4 (1) | ||
Front door to sliding door | Dimension "DC" | mm | 4 (+1,2/-0,8) | 4 (+1,2/-0,8) | ||
Front door to A-pillar | Dimension "DD" | mm | 4,5 (+1,5/-1) | 4,5 (+1,5/-1) | ||
Front door to fuel filler door | Dimension "DE" | mm | 4 (1) | 4 (1) | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1007-01J | Gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | 4,5 (+1,5/-0,2) |
Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1,5 (0,8) | ||
Side wall to fuel filler flap | Dimension "GC" | mm | 4,5 (1) | ||
Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | ||
Side wall to tail lamp | Dimension "GE" | mm | 1,2 (0,5) | ||
Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | ||
For picture, see | |||||
Gap dimensions |
Number | Designation | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1008-01J | Gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | 4 (1) |
Folding rear window in liftgate, all-round | Dimension "HB" | mm | 4 (1) | ||
Liftgate to taillamp | Dimension "HC" | mm | 4,5 (1) | ||
Liftgate to bumper at side | Dimension "HD" | mm | 4 (1) | ||
Liftgate to bumper at bottom | Dimension "HE" | mm | 6 (1,5) | ||
Liftgate to roof frame | Dimension "HF" | mm | 5,5 (1) | ||
For picture, see | |||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | |||
BE60.00-N-1009-01J | Gap dimensions | Left rear-end door to right rear-end door | Dimension "IA" | mm | 6 (1) |
Rear-end door to bumper at side | Dimension "IB" | mm | 4,5 (1) | ||
Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (1,5) | ||
Rear-end door to tail lamp | Dimension "ID" | mm | 6,4 (1) | ||
Rear-end door to cover over taillamp | Dimension "IE" | mm | 6,4 (1) | ||
Rear-end door to roof frame | Dimension "IF" | mm | 7 (1,5) | ||
Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (1) | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 35 97 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1039-13A | Blind rivet nut M5 | N 000000 007333 |
Referenced documents
- ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
- ah0060n010001a Special instructions for lifting and supporting vehicle
- ah6000n000101a General information on body repair
- ah6000p000102a Measures for preventing damage to components when performing electric welding and soldering work
- ah6000p000301n General information on riveting
- ah6000p000801sx Pretreatment of bonding surfaces
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ar6000s1752e Remove, install soundproofing
- ar6310s010001e Separate left side wall paneling
- ar6310s010001ea Separate left side wall paneling
- ar6310s010001eb Separate left side wall paneling
- ar6310s010003e Prepare left side wall paneling for installation
- ar6310s010003ea Prepare left side wall paneling for installation
- ar6310s010003eb Prepare left side wall paneling for installation
- ar6310s010004e Weld in left side wall paneling
- ar6310s010004ea Weld in left side wall paneling
- ar6310s010004eb Weld in left side wall paneling
- ar6310s010005e Install mounting bolt for taillamp/cover of D-pillar
- ar6310s012604e Make hole for end stop of magnetic door holder
- ar9710s4000e Seam sealing following repair
- ar9720s1500e Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws5400p0049b 000 588 00 84 00 Heat gun
- ws6000p0021k 000 588 01 84 00 Welder
- ws6000p0022k 000 588 02 84 00 Welder