Check gap dimensions |
Number | Designation | MODEL 447 except CODE W65, W68 | MODEL 447 with CODE W65, MODEL 447 with CODE W68 | |||
BE60.00-N-1004-01J | Check gap dimensions | Front door to longitudinal member | Dimension "DA" | mm | 6 (+2/-1) | 6 (+2/-1) |
Front door to sidewall | Dimension "DB" | mm | 4 (1) | 4 (1) | ||
Front door to sliding door | Dimension "DC" | mm | 4 (+1,2/-0,8) | 4 (+1,2/-0,8) | ||
Front door to A-pillar | Dimension "DD" | mm | 4,5 (+1,5/-1) | 4,5 (+1,5/-1) | ||
Front door to fuel filler door | Dimension "DE" | mm | 4 (1) | 4 (1) | ||
For picture, see | ||||||
Check gap dimensions |
Number | Designation | MODEL 447 except CODE W65, W68 | MODEL 447 with CODE W65, MODEL 447 with CODE W68 | |||
BE60.00-N-1007-01J | Check gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | - | 4,5 (+1,5/-0,2) |
Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1,5 (0,8) | 1,5 (0,8) | ||
Sidewall to fuel filler door | Dimension "GC" | mm | 4,5 (1) | 4,5 (1) | ||
Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | 3 | ||
Sidewall to taillamp | Dimension "GE" | mm | 1,2 (0,5) | 1,2 (0,5) | ||
Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | 3 | ||
For picture, see | ||||||
Check gap dimensions |
Number | Designation | MODEL 447 except CODE W65, W68 | MODEL 447 with CODE W65, MODEL 447 with CODE W68 | |||
BE60.00-N-1008-01J | Check gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | - | 4 (1) |
Folding rear window in liftgate, all-round | Dimension "HB" | mm | - | 4 (1) | ||
Liftgate to taillamp | Dimension "HC" | mm | - | 4,5 (1) | ||
Liftgate to bumper at side | Dimension "HD" | mm | - | 4 (1) | ||
Liftgate to bumper at bottom | Dimension "HE" | mm | - | 6 (1,5) | ||
Liftgate to roof frame | Dimension "HF" | mm | - | 5,5 (1) | ||
For picture, see | - | |||||
Check gap dimensions |
Number | Designation | MODEL 447 except CODE W65, W68 | MODEL 447 with CODE W65, MODEL 447 with CODE W68 | |||
BE60.00-N-1009-01J | Check gap dimensions | Left rear-end door to right rear-end door | Dimension "IA" | mm | 6 (1) | - |
Rear-end door to bumper at side | Dimension "IB" | mm | 4,5 (1) | - | ||
Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (1,5) | - | ||
Rear-end door to taillamp | Dimension "ID" | mm | 6,4 (1) | - | ||
Rear-end door to cover over taillamp | Dimension "IE" | mm | 6,4 (1) | - | ||
Rear-end door to roof frame | Dimension "IF" | mm | 7 (1,5) | - | ||
Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (1) | |||
For picture, see | - | |||||
129 589 03 21 00
Feeler gauge
1 | Install side wall paneling (1), rear side wall paneling bottom section (2), liftgate or rear-end door, seal and lock striker and fit. |
2 | Check gaps using feeler gauge and adjust. |
3 | Fix side wall paneling (1) and rear side wall paneling bottom section (2) in place. |
4 | Remove liftgate or rear-end door, seal and lock striker. |
S63.10-6070-06
5 | Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area B). |
6 | MODEL 447.603 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate) |
7 | Drill Ø 6.5 mm rivet holes in side wall paneling (1) and rear side wall paneling bottom section (2) (area C). |
8 | Remove side wall paneling (1) and rear side wall paneling bottom section (2). |
9 | Deburr rivet holes on both sides. |
10 | Coat insides of riveted joints with zinc dust paint. |
11 | Apply sealant to body. |
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S63.10-6219-09
12 | Install side wall paneling (1) and rear side wall paneling bottom section (2) and fit. |
13 | Fix side wall paneling (1) and rear side wall paneling bottom section (2) in place. |
14 | Side wall paneling (1) and bottom section of rear side wall paneling (2) (areas F and G). |
15 | Side wall paneling (1) (areas I and J). |
16 | Sidewall paneling (1) (Area H). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
17 | Rivet side wall paneling (1) and bottom section of rear side wall paneling (2) with Ø 6.4x14 blind rivet (area K). |
S63.10-6220-09
18 | Bottom section of rear side wall paneling (2) (areas L bis O). |
19 | Bottom section of rear side wall paneling (2) (area Q). |
20 | Bottom section of rear side wall paneling (2) (area P). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
S63.10-6074-09
21 | Side wall paneling (1) (area R). |
22 | Side wall paneling (1) (areas S to V). |
23 | Install blind rivet nuts M5 (area X). |
24 | MODEL 447.603 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate) |
25 | Grind inert gas welds and inert gas spot welds down flat. |
26 | Clean weld joints. |
27 | Restore surfaces on side wall paneling (1) and rear side wall paneling bottom section (2) and smooth. |
28 | Remove shavings and drill chips. |
S63.10-6221-06