ar4630s0010ev

Fill power steering pump and bleed

Type ar · topic 46.30 · version 0105 · 2019-12-09

Applies to: Model 639.603/703 with engine 780.994 with code MA0 (E-CELL 60 kW)

Where it sits

Function group 2 Chassis › 46 Steering › 46.30 Power steering pump — Series 639 (models 603, 703)

EinPAS 22 Steering › 22.15 Power steering › 22.15.31 Power steering pump/oil reservoir/filter — Series 639 (models 603, 703)

Also applies to engines/gearboxes: 780 994

AR46.30-S-0010EV

Fill power steering pump and bleed

27.11.2019

Model

639.603/703 with engine 780.994

with code MA0 (E-CELL 60 kW)

Fill power steering pump and bleed

1

Expansion reservoir

2

Cover

S46.30-4516-04

Warning

Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.

Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on maintenance and repair work

AH46.20-N-0001-01EV

Remove

1

Open engine hood and secure against falling down

2

Unscrew cover (2) from expansion reservoir (1)

Fill and bleed

3

Fill expansion reservoir (1) up to "MAX" marking with hydraulic fluid

Hydraulic fluids (Specification 345.0)

BB00.40-P-0345-00A

Steering gear oil

*BF46.00-N-1001-01A

4

Switch on electric drive and slowly turn steering wheel five times in succession from steering stop to steering stop

Check fill level in expansion reservoir (1) with assistant, if necessary add hydraulic fluid.

5

Switch off electrical drive

6

Check fill level in expansion reservoir (1) and, if necessary, add up to "MAX" marking

Hydraulic fluids (Specification 345.0)

BB00.40-P-0345-00A

7

Switch on electric drive and turn steering wheel five times in succession from steering stop to steering stop

If loud noise occurs then the hydraulic system has to be bled as per operation steps 9 to 14.

8

Switch off electrical drive

9

Check fill level in expansion reservoir (1) and, if necessary, add up to "MAX" marking

Hydraulic fluids (Specification 345.0)

BB00.40-P-0345-00A

10

Switch on electric drive and move steering wheel slowly from steering stop to steering stop so that the remaining air can escape from the hydraulic system

Check fill level in expansion reservoir (1) with assistant, if necessary add hydraulic fluid.

11

Switch off electrical drive

12

Check fill level in expansion reservoir (1) and, if necessary, add up to "MAX" marking

Hydraulic fluids (Specification 345.0)

BB00.40-P-0345-00A

13

Switch on electric drive and turn steering wheel five times in succession from steering stop to steering stop

If loud noise can still be heard, let the vehicle stand still for several hours and bleed the hydraulic system again. Any air that is still in the hydraulic system after bleeding again escapes because of the hydraulic system's independent ventilation during normal driving.

14

Switch off electrical drive

15

Check fill level in expansion reservoir (1) and, if necessary, add up to "MAX" marking

Hydraulic fluids (Specification 345.0)

BB00.40-P-0345-00A

Install

16

Close cover (2) on expansion reservoir (1)

17

Close engine hood

Steering

Number

Designation

Model 639 with CODE MA0 (E-CELL 60 kW)

BF46.00-N-1001-01A

Steering gear oil

Filling capacity

Liter

1,0

Sheet

BB00.40-P-0345-00A

Referenced documents