ar3530w4670fb

Remove/install radial seal at drive pinion gear

Type ar · topic 35.30 · version 0100 · 2006-10-31

Applies to: REAR AXLE 741.71

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.30 Final drive, drive shafts

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.65 Rear axle differential/axle through-drive

Also applies to engines/gearboxes: 741 71*

AR35.30-W-4670FB

Remove/install radial seal at drive pinion gear

11.4.06

REAR AXLE 741.71

Remove/install radial seal at drive pinion gear

W35.30-1003-06

1 Nut

2 Propeller shaft

3 Collar nut

4 Drive flange

5 Cover panel

6 Radial sealing ring

Removing

1

Remove propeller shaft (2) from drive flange (4)

Secure propeller shaft (2) to prevent it from falling.

AR41.10-W-0050A

2

Lock the differential lock mechanically

AR35.40-W-0700A

3

Remove left rear axle shaft

4

Measure pinion drag torque and record results

The pinion drag torque measured at this position is the basic figure required during installation of the collar nut (3).

*745589012100

5

Release collar nut (3)

The securing tabs must be completely sheared off, as otherwise any residue of the securing tab, when unscrewing the collar nuts, can damage the thread of the drive pinion gear.

AR35.30-W-0432-05A

6

Detach collar nut (3)

Never use an impact wrench to remove or install the collar nut, as the kickbacks against the drive pinion would displace the two tapered roller bearings, moving them out of adjustment and leading to a total loss of bearings and gear set.

*001589720900

*717589003100

7

Remove drive flange (4)

*035589013300

8

Remove cover plate (5)

9

Remove radial sealing ring (6)

Install

10

Install new radial oil seal (6)

Apply a coating of hypoid gear oil to the lips on the radial sealing ring (6).

*BR00.45-Z-1023-06A

*740589001500

11

Install cover panel (5)

12

Install drive flange (4) with new collar nut (3), tighten collar nut (3)

Never use an impact wrench to remove or install the collar nut, as the kickbacks against the drive pinion would displace the two tapered roller bearings, moving them out of adjustment and leading to a total loss of bearings and gear set.

*BA35.30-N-1002-03D

*001589720900

*717589003100

13

Mark alignment of collar nut (3) relative to left outer edge of securing groove on the drive pinion

14

Tighten the collar nut (3) by a further one half groove width

*001589720900

*717589003100

15

Measure drag torque and compare it with the recorded base figure

*745589012100

If the measured value is less than the noted basic value, operation steps 12 to 14 must be repeated until the measured value is equal to or slightly greater than the noted basic value.

If the pinion friction torque was not determined prior to the repair work, a minimum pinion friction torque of approx. 3 Nm should be reached, otherwise the bearings and the gear set could be irreparably damaged.

16

Secure collar nut (3)

Only if the value measured under operation step 14 is equal to or slightly greater than the noted basic value.

AR35.30-W-0432-03A

*001589720900

*717589003100

17

Install left-side rear axle shaft

*BA35.30-N-1001-01C

18

Unlock the differential lock

AR35.40-W-0700A

19

Install propeller shaft (2) on the drive flange (4)

AR41.10-W-0050A

Rear axle shaft

Number

Designation

Rear axle
741.7

BA35.30-N-1001-01C

Bolt, rear axle shaft to wheel hub

M181.5

Nm

420

M141.5

Nm

-

M161.5

Nm

-

Differential assembly with differential

Number

Designation

Rear axle 741.7

BA35.30-N-1002-03D

Collar nut of drive flange to drive pinion

Nm

250

Remove/install radial seal at drive pinion gear
Remove/install radial seal at drive pinion gear
Remove/install radial seal at drive pinion gear
Remove/install radial seal at drive pinion gear

001 589 72 09 00

Drift

Wrench socket

740 589 00 15 00

717 589 00 31 00

Retainer wrench

Torque wrench

745 589 01 21 00

Remove/install radial seal at drive pinion gear

Puller

035 589 01 33 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1023-06A

Hypoid gear oil

A 000 989 28 03

Referenced documents