AR26.20-W-1004C | Remove/install gear module | 12.4.10 |
TRANSMISSION 715.5 in MODEL 930, 932, 933, 934, 940, 942, 943, 944
with CODE (GS3) "Hydraulic" gearshift
with CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.510 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
with CODE (GS3) "Hydraulic" gearshift
with CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.561 in MODEL 950.5 /6, 952.5
with CODE (GS3) "Hydraulic" gearshift
with CODE (IY2) Hydraulic fluid as per sheet 345.0
W26.20-1279-06
Illustrated on model 930
1 Gear module
2 Hydraulic lines
3 Clamping pieces (only on model 930, 932, 933, 934)
4 Electrical connector
5 Electrical connector
6 Compressed-air line
7 Cap
8 Bolts
9 Circlip
10 Shift shaft
11 Electrical connector
S9 Neutral position switch
| Remove/install | ||
| Notes on hydraulic fluid as per Specification, Sheet 345.0 | ||
1 | Position gearshift lever in 5th/6th gear gate | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
2 | Tilt cab | Only on vehicles with code (F04) cab L (long) or with code (F15) MEGASPACE cab. | |
| Notes on tilting the cab | ||
3 | Remove cover above transmission | ||
4 | Relieve reservoir pressure in reservoir | ||
5 | Disconnect electrical connectors (4, 5 and 11) | ||
6 | Remove neutral position switch (S9) | | |
7 | Detach clamping pieces (3) from the hydraulic lines (2) | Only for models 930, 932, 933, 934. | |
| |||
8 | Detach hydraulic lines (2) from gear shift cylinder | Collect fluid which runs out. | |
| |||
9 | Detach compressed air line (6) from gear module (1) | ||
10 | Detach end cover (7) | Installation: Install new end cover (7). | |
11 | Shift gearshift into neutral | If the gear control is defective the shift mechanism must be moved into the neutral position with the drive plate for emergency running mode. The drive plate part no. A 945 268 01 43 can be ordered via the Global Logistics Center Germersheim. | |
12 | Detach locking ring (9) from shift shaft (10) | ||
13 | Remove bolts (8) from gear module (1) | | |
14 | Pull gear module (1) out of the transmission | Installation: Clean sealing surfaces and coat with sealing compound. | |
15 | Turn gear module (1) upwards through 180° and remove | ||
16 | Install in the reverse order | ||
17 | Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS) | Model 930, 932, 933, 934 | |
Model 940, 942, 943, 944 right-hand drive vehicles; Model 950.5/6, 952.5/6, 953.6, 954.5 | |||
Model 940, 942, 943, 944 left-hand drive vehicles |
Sensors
Number | Designation | Transmission | ||
BA26.19-N-1010-01A | Neutral position switch to transmission housing | Nm | 60 | |
Shift mechanism
Number | Designation | Transmission 715.500/507/510/513/520/540/561 with code GS3 and code IY2 | ||
BA26.60-N-1013-01D | Hydraulic line to shift cylinder | Nm | 35 | |
BA26.60-N-1048-01D | Gear module to transmission | Nm | 25 | |
BA26.60-N-1049-01D | Hydraulic line to bracket | M6 | Nm | 8 |
M8 | Nm | 20 | ||
Repair materials
Number | Designation | Order number |
BR00.45-Z-1015-01A | Loctite 5203 sealant | A 002 989 71 20 10 |
Referenced documents
- ah0040n000201a Notes on hydraulic fluid as per specification Sheet 345.0
- ah6080n000301a Notes on tilting the cab
- ar2660w7200b Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS)
- ar2660w7200d Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS)
- ar2660w7200e Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS)
- ar4210w0900a Remove/install compressed-air line connector
- as6080z000101a Risk of injury caused by body parts being pinched or crushed as cab is tilted