AR25.20-G-3000BB | Remove/install clutch actuator | 15.2.12 |
MODEL 405.100 /101 /102 /103 /120 /121 /122 /123 /200 /201 /220 /221 with CODE (G48) Electronic automated gearshift (EAS)
G25.20-3170-11
Shown up to VIN end no. 211157
1 Cover
2 Electrical line
3 Electrical connector
4 Clutch master cylinder (automatic circuit)
5 Screw
6 Shim
B23 EAS clutch actuator
G25.20-3169-11
Shown as of VIN end no. 211158
1 Cover
2 Electrical line
3 Electrical connector
4 Clutch master cylinder (automatic circuit)
5 Screw
6 Shim
B23 EAS clutch actuator
| Remove/install | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
1 | Tilt cab | Model 405.100/102/120/122/200/220 with body 405.820 with code (F60) Tilting device for cab, Model 405.101/103/121/123/201/221 with body 405.821 with code (F60) Tilting device for cab | |
Model 405.100/102/120/122/200/220 with body 405.820 except code (F60) Tilting device for cab, Model 405.101/103/121/123/201/221 with body 405.821 except code (F60) Tilting device for cab | |||
| Notes on tilting the cab | Model 405, 408, 418, 427, 436.330, 437 | |
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
2 | Disconnect battery ground line | ||
| Notes on battery | All models | |
3 | Open the cover (1) | Installation: As of VIN end no. 211158 replace cable tie. | |
4 | Remove electrical cables (2) | ||
5 | Disconnect electrical connector (3) | ||
6 | Detach clutch master cylinder (4) from EAS clutch actuator (B23) | Hydraulic lines remain connected. | |
7 | Remove bolts (5) and nuts | ||
8 | Remove EAS clutch actuator (B23) | Installation: If the EAS clutch actuator (B23) is replaced, the spacer washer (6) must be transferred. In addition as of VIN end no. 211158 the electrical lines (2) remaining on the EAS clutch actuator (B23) must be changed. | |
9 | Install in the reverse order |
Referenced documents
- ah5410p000101a
- ah5410p000101a Notes on battery
- ah6080n000301b Notes on tilting the cab
- ar2520g0100b Remove/install master cylinder
- ar5410g0003b Disconnect/connect battery ground line
- ar6080g0010bb Tilt cab to repair position, tilt back
- ar6080g0010bc Tilt cab to repair position, tilt back
- as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of
- as6080z000101a Risk of injury caused by body parts being pinched or crushed as cab is tilted