ar0500p2011b

Remove/install hydraulic valve clearance compensation elements

Type ar · topic 05.00 · version 0118 · 2006-12-05

Applies to: ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250 ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220 ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254 ENGINE 113 in MODEL 129, 163, 202, 203, 208, 209, 210, 215, 220, 230.474 /475 ENGINE 112.913 in MODEL 211.061 /261 ENGINE 112.949 in MODEL 211.065 /265 ENGINE 113.967 in MODEL 211.070 /270 ENGINE 113.982 in MODEL 463.243 /246 ENGINE 113.990 in MODEL 211.076 /276

Where it sits

Function group 1 Engine › 05 Engine timing › 05.00 General — Series 129 · Series 163 · Series 170 · Series 202 · Series 203 · Series 208 · Series 209 · Series 210 · Series 211 (models 061, 065, 070, 076, 261, 265, 270, 276) · Series 215 · Series 220 · Series 230 (models 474, 475) · Series 463 (models 206, 209, 232, 233, 240, 241, 243, 244, 245, 246, 247, 248, 249, 250, 254)

EinPAS 15 Engine › 15.17 Engine timing › 15.17.30 Valve train — Series 129 · Series 163 · Series 170 · Series 202 · Series 203 · Series 208 · Series 209 · Series 210 · Series 211 (models 061, 065, 070, 076, 261, 265, 270, 276) · Series 215 · Series 220 · Series 230 (models 474, 475) · Series 463 (models 206, 209, 232, 233, 240, 241, 243, 244, 245, 246, 247, 248, 249, 250, 254)

Also applies to engines/gearboxes: 112 ***, 112 913, 112 945, 112 949, 113 ***, 113 962, 113 967, 113 982, 113 990

AR05.00-P-2011B

Remove/install hydraulic valve clearance compensation elements

11.6.96

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250

ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254

ENGINE 113 in MODEL 129, 163, 202, 203, 208, 209, 210, 215, 220, 230.474 /475

ENGINE 112.913 in MODEL 211.061 /261

ENGINE 112.949 in MODEL 211.065 /265

ENGINE 113.967 in MODEL 211.070 /270

ENGINE 113.982 in MODEL 463.243 /246

ENGINE 113.990 in MODEL 211.076 /276

Remove/install hydraulic valve clearance compensation elements

P05.00-0242-09

Shown on engine 112 in model 210

1 Viscous fan

2 Fan shroud

3 Poly-V-belt

9 Roller rocker arm

10 Disk

11 Compensating element

G2 Alternator

5 Chain tensioner

6 Cylinder head covers with ignition coils

7 Left camshaft bearing bridge

8 Right camshaft bearing bridge

Remove/Install

1

Remove cylinder head covers with ignition coils (6)

Air cleaner mounted on vehicle.

AR01.20-P-5014B

Air cleaner positioned at engine side.

AR01.20-P-5014BV

2

Position crankshaft to 0° after ignition TDC of cylinder 1

The engine must not be turned back; otherwise the chain can get jammed.

AR05.10-P-6858V

3

Remove chain tensioner (5)

Model 129, 463.206/209/232/233/240/241/

243/244/245/246/247/248/249/250/254,

Model 163 except 163.174/175,

Model 202, 208, 210 with engine 113

AR05.10-P-7800C

Model 163.174/175,

Model 209 with engine 113.987 up to 23.4.04,

Model 209 with engine 113.968

Model 170, 202, 203, 208, 209, 210 with Engine 112

AR05.10-P-7800CA

Model 203 with engine 113.988

Model 209 with engine 113.987 as of 24.4.04

AR05.10-P-7800AC

Model 211, 215, 220, 230

AR05.10-P-7800AM

4

Detach left camshaft bearing bridge (7) and right camshaft bearing bridge (8)

Engine 112, 113 except cylinder shutoff, code 479.

AR05.20-P-7103AU

Engine 113.960 with cylinder shutoff, code 479.

AR05.20-P-7103AV

Installation:

Check basic position of camshafts, if required:

AR05.10-P-6858V

Set the basic position of camshafts

AR05.20-P-6020AU

5

Use a 2 mm drift to press compensation element (11) of the relevant cylinder out of the roller rocker arms (9)

Do not use a magnet!

The slide surface of the compensation element (11) would get magnetized. This can cause minute iron chips to accumulate, which in turn can damage the compensation element (11) and the cam.

Installation: The small plate at the top of the roller-type rocker arm must point to the compensation element with the slits facing downwards (11). Compensation elements which have not been replaced, must be reinstalled at the same point.

6

Install in the reverse order

Referenced documents