AR01.00-P-2410CD | Disconnecting and connecting engine wiring harness | 14.2.12 |
ENGINE 628.963 in MODEL 163.128
P15.00-2098-06
1 Positive lead, terminal 30
2 Positive terminal
3 Shield flap
4 Positive lead, alternator/starter
5 CDI control module connector
6 CDI control module connector
7 CDI control module connector
8 Engine wiring harness
9 Ground strap, right front engine support / frame side member
G1 Battery
N3/9 CDI control module
W16/6 Electronics ground (major assemblies compartment right)
X22 Engine compartment/engine connector
| Removing, installing | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect ground cable of battery | ||
2 | Disconnect battery positive terminal (2) | ||
3 | Disconnect terminal 30 positive leads (1) from positive terminal | ||
4 | Pull seal off battery shield and open flap (3) | ||
5 | Pass alternator/starter positive lead (4) out of flap opening | ||
6 | Detach bracket for alternator/starter positive lead (4) from wheelhousing | ||
7 | Detach covers from fuse and relay module | ||
8 | Unlock and unplug connectors (5, 6, 7) from CDI control module (N3/9) | Unplug connector (7) first, then unlock and unplug connectors (6, 5). Installation: Plug in and lock connector (5) first. | |
9 | Separate engine compartment/engine connector (X22) near CDI control module | ||
10 | Disconnect electronics ground (major assemblies compartment right) (W16/6) | ||
11 | Pull engine wiring harness (8) out of housing of fuse and relay module and unfasten from splash wall | ||
12 | Disconnect ground strap (9) from frame side member | ||
13 | Install in the reverse order |
Referenced documents
- ar5410p0003a Disconnect/connect battery's ground cable
- as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of