ar0100p1200ora

Test compression pressure

Type ar · topic 01.00 · version 0105 · 2016-02-19

Applies to: Engine 607 in model 117, 156, 176, 246

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 117 · Series 156 · Series 176 · Series 246

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 117 · Series 156 · Series 176 · Series 246

Also applies to engines/gearboxes: 607 ***

AR01.00-P-1200ORA

Test compression pressure

17.02.2016

Engine

607 in model 117, 156, 176, 246

Test compression pressure

1

Compression recorder

3

Screw-in piece

P01.00-3162-03

Danger !

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Remove/install

1

Bring engine up to operating temperature (approx. 80°C)

Only perform a pressure test when the engine is at operating temperature.

2

Switch off ignition and remove transmitter key

3

Remove glow plugs

AR15.20-P-4111ORA

4

Attach electrical feed lines for compression recorder (1) and crank engine with the contact switch at the compression recorder (1)

AR01.10-P-0010-01MT

Crank engine for about 5 seconds to remove combustion residues from the cylinders.

Compression tester

*001589762100

Electrical connection kit

*220589009900

5

Attach screw-in piece (3) with check valve installed into glow plug hole for cylinder to be checked

Screw-in fitting

*607589009100

6

Connect compression recorder (1) to screw-in piece (3)

Compression tester

*001589762100

Screw-in fitting

*607589009100

Check

7

Crank engine with contact switch for the compression recorder (1) until a pressure rise is no longer indicated on the compression recorder (1)

8

Carry out testing procedure in the cylinder order on remaining cylinders in the same way

9

Compare measurements obtained with permissible pressures

Compression pressure, permissible difference between the cylinders

*BE01.00-P-1003-01A

Wear limit or limit value of compression pressure

*BE01.00-P-1002-01A

Installation tolerance or new value of compression pressure

*BE01.00-P-1001-01A

If pressure measured is less than minimum pressure or if permissible difference between individual cylinders is exceeded:

Check for cylinder leakage


AR01.00-P-1300OLB

10

Install in the reverse order

Compression pressure

Number

Designation

Engine 607

BE01.00-P-1001-01A

Installation tolerance or new value of compression pressure

bar

23...30

Compression pressure

Number

Designation

Engine 607

BE01.00-P-1002-01A

Wear limit or limit value of compression pressure

bar

17

Compression pressure

Number

Designation

Engine 607

BE01.00-P-1003-01A

Compression pressure, permissible difference between the cylinders

bar

3

Test compression pressure
Test compression pressure
Test compression pressure

220 589 00 99 00

Electrical connection kit

607 589 00 91 00

Screw-in fitting

001 589 76 21 00

Compression tester

Referenced documents