ar0100p1200mt

Test compression pressure

Type ar · topic 01.00 · version 0109 · 2015-08-17

Applies to: Engine 133 in model 117, 156, 176 Engine 270 in model 117, 156, 176, 242, 246.2

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 117 · Series 156 · Series 176 · Series 242 · Series 246 (models 2**)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 117 · Series 156 · Series 176 · Series 242 · Series 246 (models 2**)

Also applies to engines/gearboxes: 133 ***, 270 ***

AR01.00-P-1200MT

Test compression pressure

07.08.2015

Engine

133 in model 117, 156, 176

Engine

270 in model 117, 156, 176, 242, 246.2

Test compression pressure

Shown on engine 270

1

Compression recorder

2

Screw-in piece

P01.00-3432-12

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Remove/install

1

Bring engine up to operating temperature (approx. 80°C)

Only check compression pressure for an engine is at operating temperature.

2

Switch off ignition and remove transmitter key from electronic ignition lock control unit

3

Remove spark plugs

Engine 133 in model 117, 156, 176

AP15.10-P-1580AHH

Engine 270 in model 117, 156, 176, 242, 246

AP15.10-P-1580NK

4

Attach electrical feed lines for compression recorder (1) and crank engine with the contact switch at the compression recorder (1)

AR01.10-P-0010-01MT

Crank engine for about 5 seconds to remove combustion residues from the cylinders.

Compression tester

*001589762100

Electrical connection kit

*220589009900

Check

5

Screw screw-in piece (2) into the tapped bore of the spark plug of the first cylinder

Screw-in fitting

*270589019100

6

Connect compression recorder (1) to screw-in piece (2)

7

Crank engine with contact switch for the compression recorder (1) until a pressure rise is no longer indicated on the compression recorder (1)

8

Carry out testing procedure in the cylinder order on remaining cylinders in the same way

9

Compare measurements obtained with permissible pressures

Installation tolerance or new value of compression pressure

*BE01.00-P-1001-01B

Compression pressure, permissible difference between the cylinders

*BE01.00-P-1002-01B

Wear limit or limit value of compression pressure

*BE01.00-P-1003-01B

If the compression pressure obtained is below the minimum pressure, or if the permissible difference between individual cylinders is exceeded

Check for cylinder leakage


AR01.00-P-1300MT

10

Install in the reverse order

Compression pressure

Number

Designation

Engine 133

Engine 270.910

BE01.00-P-1001-01B

Installation tolerance or new value of compression pressure

bar

10...14

10...14

Compression pressure

Number

Designation

Engine 270.920
except code 924 (Bivalent natural gas drive)

Engine 270.920
with code 924 (Bivalent natural gas drive)

BE01.00-P-1001-01B

Installation tolerance or new value of compression pressure

bar

13,5...17,5

13...17

Compression pressure

Number

Designation

Engine 133

Engine 270.910

BE01.00-P-1002-01B

Compression pressure, permissible difference between the cylinders

bar

2,0

2,0

Compression pressure

Number

Designation

Engine 270.920
except code 924 (Bivalent natural gas drive)

Engine 270.920
with code 924 (Bivalent natural gas drive)

BE01.00-P-1002-01B

Compression pressure, permissible difference between the cylinders

bar

1,5

1,5

Compression pressure

Number

Designation

Engine 133

Engine 270.910

BE01.00-P-1003-01B

Wear limit or limit value of compression pressure

bar

8,0

8

Compression pressure

Number

Designation

Engine 270.920
except code 924 (Bivalent natural gas drive)

Engine 270.920
with code 924 (Bivalent natural gas drive)

BE01.00-P-1003-01B

Wear limit or limit value of compression pressure

bar

11,5

11,0

Test compression pressure
Test compression pressure
Test compression pressure

220 589 00 99 00

Electrical connection kit

001 589 76 21 00

Compression tester

270 589 01 91 00

Screw-in fitting

Referenced documents