Retrofit digital tachograph (DTCO)

AN54.61-G-2000UG

Retrofit digital tachograph (DTCO)

26.08.2019

Model

405.090/104/105/110/125/202/222

Modification notes

23.08.2019

Parts numbers of digital tachograph (DTCO) updated.

Parts ordering note

X22.18

Frame cab-chassis electrical connector

1

Front passenger bench seat

2

Cover

3

Cover

4

Cover

5

Fuse box

11

CAN bus electric line (yellow)

5.1

Electrical fuse (5 A)

12

Electric line

6

Plug housing

13

Circuit 15 line connection

6.1

Locking pin

14

Circuit 31 line connection

7

Bracket

FA2

Fuse holder A2

8

Electric line (white)

X113.18

Right roof electrical connector

9

Electric line (brown)

Z3.X1.18

Electrical connector

10

CAN bus electric line (blue)

6

Plug housing

7

Bracket

15

Electrical wiring harness

15.1

Electrical connector

15.2

Electrical connector

X112.18

Right roof electrical connector

X113.18

Right roof electrical connector

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on pinning and unpinning electric lines in connector housings and plug housings

AH54.00-N-1453-01A



Remove

1

Connect diagnostic system, run XENTRY and perform initial quick test

2

Switch off ignition

3

Disconnect battery ground line



AR54.10-G-0003UG

4

Remove cover in front of cab-chassis frame electrical connector (X22.18)

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)

5

Outside the vehicle, disconnect the connector housing from the cab-chassis frame electrical connector (X22.18)

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)

6

Remove headliner



AR68.30-G-4300UG

7.1

Remove front passenger bench seat (1)

Model 405.090/104/105/110/125/202/222
with code DB5 (Co-driver's seat double seat)

7.2

Slide front passenger seat forward and fold backrest of front passenger seat forward

Model 405.090/104/105/110/125/202/222
except code DB5 (Co-driver's seat double seat)

8

Remove paneling (3, 4)

9

Remove trim and covers for main wiring harness in cab

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)



AR68.30-G-1480UG

10

Remove trim (2) from B-pillar

11

Remove bolts from fuse box (5) and remove fuse box (5)

12

Disconnect right roof electrical connector (X113.18) from plug housing (6)

13

Remove plug housing (6) from holder (7)



Install

14

Pull locking pin (6.1) out of plug housing (6)

15

Install electric line (white) (8), electric line (brown) (9), CAN bus electric line (blue) (10) and CAN bus electric line (yellow) (11) into plug housing (6)

 Electric line (white) (8)  Contact cavity 3/18
Electric line (brown) (9)  Contact cavity 1/18
CAN bus electric line (blue) (10)  Contact cavity 4/18
CAN bus electric line (yellow) (11)  Contact cavity 5/18

 Wiring harness repair kit, basic

*000589139900

 Supplemental truck wiring harness repair kit

*930589009900

16

Install terminal 30 electric power supply for digital tachograph (DTCO) in cab

Model 405.090/104/105/110/125/202/222
except code E33 (Manual battery isolater switch at battery box)

AN54.61-G-2000-05UGA

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)

AN54.61-G-2000-05UGB

 Wiring harness repair kit, basic

*000589139900

 Supplemental truck wiring harness repair kit

*930589009900

17

Lock plug housing (6) by pushing in the locking pin (6.1)

18

Mount plug housing (6) onto holder (7)

19

Route electric line (white) (8) up to rear of electrical fuse (5 A) (5.1) on electrical fuse holder A2 (FA2)

20

Install electric line (white) (8) into fuse slot for electrical fuse (5 A) (5.1)

 Electric line (white) (8)  Contact cavity 1/2 of electrical fuse (5 A) (5.1)

21

Prepare electric line (12) between fuse slot for electrical fuse (5 A) (5.1) and branch-off line for terminal 15 (13)

 Electric line (12) is not included in parts kit. Use an electric line (12) with a cross-section area of 1.0 mm2.

22

Install electric line (12) into fuse slot for electrical fuse (5 A) (5.1)

 Electric line (12)  Contact cavity 2/2 of electrical fuse (5 A) (5.1)

23

Route electric line (12) up to branch-off line for terminal 15 (13) and fix in place at branch-off line for terminal 15 (13)

24

Route electric line (brown) (9) up to branch-off line for terminal 31 (14) and fix in place at branch-off line for terminal 31 (14)

25

Route CAN bus electric line (blue) (10) and CAN bus electric line (yellow) (11) up to electrical connector (Z3.X1.18)

26

Disconnect electrical connector (Z3.X1.18) from CAN interface

27

Install CAN bus electric line (blue) (10) and CAN bus electric line (yellow) (11) into electrical connector (Z3.X1.18)

 CAN bus electric line (blue) (10)  Contact cavity 7/18
CAN bus electric line (yellow) (11)  Contact cavity 9/18

28

Insert electrical connector (Z3.X1.18) into CAN interface

29

Mount electrical connectors (15.1, 15.2) of electrical wiring harness (15) to given electrical connectors

30

Route electrical wiring harness (15) along given wiring harness up to plug housing (6)

31

Insert right roof electrical connector (X112.18) into plug housing (6)

32

Attach right roof electrical connector (X113.18) without chafes to given subharness

 The right roof electrical connector (X113.18) is not connected to any plug housing, if a digital tachograph (DTCO) is installed.

33

Mount fuse box (5) and screw in bolts

34

Insert fuse (5 A) (5.1)

35

Install paneling (2) on B-pillar

36

Install paneling (3, 4)

37

Install trim and covers for main wiring harness in cab

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)



AR68.30-G-1480UG

38.1

Install front passenger bench seat (1)

Model 405.090/104/105/110/125/202/222
with code DB5 (Co-driver's seat double seat)

 Bolt, guide rail to cab floor

*BA91.10-N-1001-01E

38.2

Set backrest of front passenger seat to upright position and slide front passenger seat toward rear

Model 405.090/104/105/110/125/202/222
except code DB5 (Co-driver's seat double seat)

39

Install headliner



AR68.30-G-4300UG

40

Mount installation frame and install tachograph



Model 405.090/104/105/110/125/202/222
with code J1R (Tachograph, digital, EC, rpm, ADR)

AR54.61-G-0012U

 Both electrical connectors (15.1, 15.2) of the retrofitted wiring harness (15) are connected to the tachograph.

41

Tilt cab into repair position

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)



AR60.80-G-0005B

42

Install terminal 30 electric power supply for the digital tachograph (DTCO)

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)

AN54.61-G-2000-06UGB

 Nut, battery line to terminal stud

*BA54.10-N-1001-01H

 Wiring harness repair kit, basic

*000589139900

 Supplemental truck wiring harness repair kit

*930589009900

43

Lower cab

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)



AR60.80-G-0005B

44

Outside the vehicle, connect the connector housing to the cab-chassis frame electrical connector (X22.18)

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)

45

Install cover in front of frame cab-chassis electrical connector (X22.18)

Model 405.090/104/105/110/125/202/222
with code E33 (Manual battery isolater switch at battery box)

46

Connect ground cable to battery



AR54.10-G-0003UG

47

Start XENTRY and switch on ignition

48

Parameterize tachograph data display in instrument cluster control unit  ­ ICUC to "ACTIVE"

Model 405.090/104/105/110/125/202/222 ## as of 239324

 The update procedure is completely menu-assisted under:
ICUC   instrument cluster (A1) 
Adaptations 
Parameterization 
Display configuration 
Menu display 
Expanded display of data from tachograph

49

Parameterize tachograph control unit  ­ TCO in central gateway control unit (CGW) to "INSTALLED"

 The parameterization is fully menu-assisted at:
CGW central gateway control unit (A2) 
Adaptations 
Parameterization 
Control unit list 
TCO control unit

50

Parameterize telematics CAN bus in tachograph control unit  ­ TCO to "High­speed CAN bus"

 The parameterization is fully menu-assisted at:
Tachograph control unit   TCO (P1) 
Adaptations 
Parameterization 
Equipment 'P1 (tachograph (TCO))' 
Telematics CAN bus

51

Delete fault memory in all the control units

52

Run final quick test, printout initial and final quick test and file in a tamperproof manner

 There must be no fault codes in the control units being updated.

If fault codes are present in other control units



Process fault codes subject to separate repair order.

53

End Xentry and disconnect diagnostic system



Check

54

Carry out function test for removed/installed components

 See operator's manual.

55

Perform tachograph inspection

Update Vehicle Documentation (VeDoc)

56

Add special equipment to online vehicle data card

 Code J1R (Digital tachograph, EC, rotational speed, ADR).

57

Add special type version to VeDoc

 The special type version can be determined in the EPC or queried using the XENTRY Support & Feedback facility (XSF ticket).

58

Attach "Digital tachograph (DTCO) retrofitted as per AN54.61­ G ­2000UG at_______ operating hours" note under field organization texts to DG 54

 Battery

Number

Designation

Model 405.090/104/105/110/125/202/222

BA54.10-N-1001-01H

Nut, battery line to terminal stud

M8

Nm

12

M10

Nm

18

 Front seats

Number

Designation

Model 405.090/104/105/110/125/202/222 with body 405.84

BA91.10-N-1001-01E

Bolt, guide rail to cab floor

Nm

20

Parts ordering note

Part no.

Designation

Quantity

A 002 446 52 33

Digital tachograph (DTCO) from Continental

1

or

A 002 446 50 33

Digital tachograph (DTCO) from Stoneridge

1

A 051 545 12 28

Fuse box (with code E33 (Battery main switch on battery box))

1

N 910143 006001

Bolt M6 (with code E33 (Battery main switch on battery box))

1

N 913023 006001

Nut, M6 (with code E33 (Battery main switch on battery box))

1

A 000 542 04 87

Installation frame

1

A 000 988 28 70

Lead seal

1

A 405 546 05 02

Electrical wiring harness

1

A 405 546 25 01

Electrical wiring harness

1

A 405 546 53 01

Electric line (with code E33 (Battery main switch on battery box))

1

A 405 546 51 03

Electric line (with code E33 (Battery main switch on battery box))

1

A 405 546 26 01

Electric line (except code E33 (Battery main switch on battery box))

1

N 000000 004202

Fuse (5 A)

1

N 000000 004207

Fuse (20 A)

1

N 046225 006101

Cable lug (Ø 6 mm)

1

A 011 545 84 26

Contact spring (1.0 mm2)

2

A 002 997 24 90

Cable tie

Nach Bedarf