ad0761p6000d

ME-SFI gasoline injection system - Testing electrical system

Type ad · topic 07.61 · version 0104 · 2019-12-10

Applies to: Engine 111.921/942 as of 9/1/98, 111.943/947/973, 111.944/975 as of 8/1/96, 111.946 as of 6/1/98 Engine 111.945 in model 202.020/080 as of 9/1/98, 208.335/435 as of 6/1/98 Engine 111.974 with code 494 (US version) with code 807 (Model year 1997) with code 808 (Model year 1998)

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.61 ME fuel injection/ ignition system — Series 202 (models 020, 080) · Series 208 (models 335, 435)

Also applies to engines/gearboxes: 111 921, 111 942, 111 943, 111 944, 111 945, 111 946, 111 947, 111 973, 111 974, 111 975

AD07.61-P-6000D

ME-SFI gasoline injection system - Testing electrical system

25.11.2019

Engine

111.921/942 as of 9/1/98, 111.943/947/973, 111.944/975 as of 8/1/96, 111.946 as of 6/1/98

Engine

111.945 in model 202.020/080 as of 9/1/98, 208.335/435 as of 6/1/98

Engine

111.974

with code 494 (US version)

with code 807 (Model year 1997)

with code 808 (Model year 1998)

Danger

Risk of death. Death may occur if body parts are drawn into rotating vehicle parts.

Do not insert your hand into rotating parts. Wear closed and snug-fitting work clothes. Secure area of rotating vehicle components against unauthorized access.

AS00.00-Z-0004-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

Notes on avoiding damage to ignition system

AH15.10-P-0002-01D

Connecting and using test equipment

AD00.00-P-1000AZ

Connecting hand-held tester (HHT), reading fault memory

AD00.00-P-2000-03A

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Previous knowledge

AD07.61-P-2000D

Socket box connection diagram - ME-SFI - testing of electrical system

Plug with red marking is not yet required at present, as no function is available in the ME-SFI [ME] control unit as yet

AD07.61-P-2000-01A

When disconnecting the couplings on the ME-SFI [ME] control unit, disconnect the center coupling first and reconnect the center coupling D last when reconnecting.

Measuring instrument/test connection column:

The numbers entered in brackets, such as e.g. in 1.0 (2A) mean:

A = coupling A in the wiring diagram

2 = connection 2 in the wiring diagram

Ignition OFF

Check

1

ME-SFI [ME] control unit terminal 30, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-01D

2

ME-SFI [ME] control unit terminal 87, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-02D

3

Starter relay, electrics test, gasoline injection system ME-SFI

Models 170, 208, model 202 as of 1.6.97, model 210 as of 1.6.98

AD07.61-P-6000-03D

4

Hot film mass air flow sensor, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-04D

5

Intake air temperature sensor electrical test, fuel injection system, ME-SFI

AD07.61-P-6000-05A

6

Pressure sensor, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-06C

7

Fuel pump relay, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-07D

8

Coolant temperature sensor electrical test, fuel injection system, ME-SFI

AD07.61-P-6000-08A

9

ME-SFI [ME] control unit rpm signal, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-09B

10

O2 sensor signal upstream of CAT, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-42A

11

O2 sensor heater upstream of CAT, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-43A

12

O2 sensor signal downstream of CAT, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-44A

13

O2 sensor heater downstream of CAT, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-45A

14

Fuel injection valve (Y62/1), electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-18C

15

AD07.61-P-6000-19D

16

Fuel injection valve (Y62/3), electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-20D

17

Fuel injection valve (Y62/4), electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-21D

18

Air injection relay, electrics test, gasoline injection system ME-SFI

111.974 with CODE 494 (USA version) with CODE 807 (model year 1997) with CODE 808 (model year 1998)

AD07.61-P-6000-24D

19

Air pump switchover valve, electrics test, gasoline injection system ME-SFI

Model 170 with code 923 (low-emission D3), model 202 model 202 with code 923 (low-emission D3)

AD07.61-P-6000-25C

20

Model 170 with code 923 (low-emission D3), model 202 model 202 with code 923 (low-emission D3)

AD07.61-P-6000-26C

21

111.974

AD07.61-P-6000-50A

22

EGR switchover valve vacuum control, electrics test, gasoline injection system ME-SFI

111.974

AD07.61-P-6000-51A

23

Exhaust gas recirculation valve, electrics test, gasoline injection system ME-SFI

111.974

AD07.61-P-6000-52A

24

Camshaft timing adjustment solenoid, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-46A

25

Camshaft timing, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-47A

26

Purge control valve actuation, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-29C

27

Purge control valve vacuum control, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-30C

28

Purge system, electrics test, gasoline injection system ME-SFI

Model 170 model 202 as of 09/97

AD07.61-P-6000-31C

29

Activated charcoal canister shutoff valve, electrics test, gasoline injection system ME-SFI

Model 170 model 202 as of 09/97

AD07.61-P-6000-32C

30

Tank pressure sensor, electrics test, gasoline injection system ME-SFI

Model 170 model 202 as of 09/97

AD07.61-P-6000-33C

31

Purge monitoring pressure sensor, electrics test, gasoline injection system ME-SFI

111.921/944/945/974/975 up to 31.8.97

AD07.61-P-6000-48B

32

CAN bus, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-34C

33

Oil level indicator switch, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-49A

34

Diagnostics line, electrics test, gasoline injection system ME-SFI

AD07.61-P-6000-37A

35

Compressor function, electrics test, gasoline injection system ME-SFI

Compressor

AD07.61-P-6000-53A

36

Compressor magnetic clutch, electrics test, gasoline injection system ME-SFI

Compressor

AD07.61-P-6000-54A

37

Air flap change-over actuator/air filter for compressor, electrics test, gasoline injection system ME-SFI

Compressor

AD07.61-P-6000-55A

38

Suction fan control unit, electrics test, gasoline injection system ME-SFI

CODE 580 (air conditioning system) or with TEMPMATIC

AD07.61-P-6000-36B

39

Refrigerant compressor shutoff, electrics test, gasoline injection system ME-SFI

Model 170 with M111.946 as of 6/98, model 202 with M111.921/945 as of 6/98, model 208 with M111.945 as of 6/98, model 210 with M111.942 as of 6/98 with CODE 580 (air conditioning system) or with TEMPMATIC

AD07.61-P-6000-57A

40

Clutch pedal switch for starter release, electrics test, gasoline injection system ME-SFI

Model 170 with M111.973 with manual transmission

AD07.61-P-6000-58A

41

Crash signal, electrics test, gasoline injection system ME-SFI

As of 06/98

AD07.61-P-6000-56A

Referenced documents