Remove/install rear roof paneling

AR68.30-S-7608E

Remove/install rear roof paneling

18.05.2016

Model

447.7

with code V23 (Interior panelling higher execution)

except code ZH6 (Marco Polo ACTIVITY)

Model

447.8

except code ZK7 (Equipment line MARCO POLO)

Model

448.7

with code V23 (Interior panelling higher execution)

Model

448.8

Shown on MODEL 447.8 with CODE EZ7 (Active parking assist) and with CODE HZ7 (Semi-automatic controlled air conditioning, TEMPMATIC in rear)

1

Load compartment lamp

2

Rear PARKTRONIC warning element

3

Air vents

4

Grab handles

5

Rear air conditioning/rear heater control and operating unit

6

Headliner

MODEL 447.8 with CODE HZ7 (Semi-automatically controlled air conditioning, TEMPMATIC in rear)

6

Headliner

7

Catch

8

Bracket

6

Headliner

9.1

Magnetic plate

10.1

Magnetic plate

9

Bracket

10

Bracket

11

Bracket



Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove passenger bench seat or passenger seats

Model 448.8
with code U90 (Left luxury seat of 1st seat row)
Model 448.8
with code U91 (Right luxury seat of 1st seat row)

AR91.21-S-4462CH

Model 447.8
with code V9B (FUN 2 package: Sleeper)
except code ZK7 (Equipment line MARCO POLO)

AR91.21-S-4420E

Model 447.7 with code U60 (Passenger compartment seats, 2-passenger bench seat, 1st row), model 447.7 with code U61 (2-passenger bench seat, 2nd row), model 447.7 with code U63 (Passenger compartment seats, 3-passenger bench seat, 2nd row), model 447.7, 448.7 with code U64 (Passenger compartment seats, 3-passenger bench seat, 3rd row), model 447.7 with code U65 (Passenger compartment seats, 3-passenger bench seat, 1st row), model 447.7 with code U71 (3-passenger bench seat, 1st row of seats in rear with folding outer seat

AR91.21-S-4425E

Model 447.7, 448.7 with code UR8 (Passenger compartment bench seat, 2-passenger bench seat, comfort, 2nd rear row), model 447.7, 448 with code US1 (2-passenger bench seat, comfort, 1st rear row), model 447.7, 448.7 with code US4 (3-passenger bench seat, comfort, 1st row, outer folding seat), model 447.7, 448 with code US5 (3-passenger bench seat, comfort, 2nd row, outer folding seat), model 447.8 with code US1 (2-passenger bench seat, comfort, 1st rear row), model 447.8 with code US4 (3-passenger bench seat, comfort, 1st row, outer folding seat), model 447.8 with code US5 (3-passenger bench seat, comfort, 2nd row, outer folding seat)

AR91.21-S-4425EE

Model 447.8, 448 with code US6 (Individual seat, 1st rear row left), model 447.8, 448 with code US7 (Individual seat, 1st rear row right), model 447.8, 448.8 with code US8 (Individual seat, 2nd rear row left), model 447.8, 448.8 with code US9 (Individual seat, 2nd rear row right)

AR91.21-S-4460E

2

Remove cargo area stowage compartment

Model 447 with code YG4 (Comfort cargo area divider)

AR68.80-S-5805E

3

Remove cargo area lamp (1)

Model 447.7
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
except code ZK4 (Mixto)
Model 447.8
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code V23 (Interior panelling higher execution)
Model 448.8

AR82.20-S-0118E

4

Remove dome lamp in passenger compartment

Model 447.7
with code LD9 (Interior lights in the rear)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
Model 448.7
with code V23 (Interior panelling higher execution)

AR82.20-S-0117E

5.1

Remove rear air vents (3)

Model 447.7
with code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
Model 447.8
with code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
with code V23 (Interior panelling higher execution)
Model 448.8

AR83.10-S-4800E

5.2

Remove luggage net hooks

Model 447.7
with code V23 (Interior panelling higher execution)
except code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
except code ZH6 (Marco Polo ACTIVITY)
Model 447.8
except code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
except code ZK7 (Equipment line MARCO POLO)

 Bolt, luggage net hook on roof

*BA68.00-N-1004-01A

6

Remove grab handles (4) on roof

Model 447.7
with code V23 (Interior panelling higher execution)
with code VH1 (Grab handles in rear)
except code ZH6 (Marco Polo ACTIVITY)
Model 447.8
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code V23 (Interior panelling higher execution)
Model 448.8

AR68.30-S-4330E

7

Remove rear air conditioning/rear heater control and operating unit (5) from headliner (6)

Model 447.8
with code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
except code ZK7 (Equipment line MARCO POLO)
Model 448.8

AR83.50-S-9071E

8.1

Remove paneling from left and right C-pillar

Model 447.7
with code V23 (Interior panelling higher execution)
except code D57 (Full-width partition wall on C-pillar with window)
except code ZH6 (Marco Polo ACTIVITY)
Model 447.8
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code V23 (Interior panelling higher execution)
Model 448.8

AR68.30-S-4490E

8.2

Remove paneling on left C-pillar

Model 447.7
with code D57 (Full-width partition wall on C-pillar with window)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)

AR68.30-S-4490E

9

Remove paneling on left and right D-pillar

Model 447.7
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
Model 447.8
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code V23 (Interior panelling higher execution)
Model 448.8

AR68.30-S-4495E

10

Remove front headliner

Model 447.7
with code D57 (Full-width partition wall on C-pillar with window)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)

AR68.30-S-7607E

11

Detach headliner (6) in area of brackets (9) from roof until electrical connectors are accessible on headliner (6)

Model 447.7
with code EZ7 (Active Parking Assist)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
except code ZK4 (Mixto)
Model 447.8
with code E65 (Burmester surround sound system)
except code ZK7 (Equipment line MARCO POLO)
Model 447.8
with code EZ7 (Active Parking Assist)
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code EZ7 (Active Parking Assist)
with code V23 (Interior panelling higher execution)
Model 448.8
with code E65 (Burmester surround sound system)

 The number of electrical connectors may vary depending on the equipment.

 Installation: If the magnetic plate (9.1) remains on the roof during removal, lay down on brackets (9) before installing headliner (6).

12

Disconnect electrical connector from PARKTRONIC rear warning elements (2)

Model 447.7
with code EZ7 (Active Parking Assist)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
except code ZK4 (Mixto)
Model 447.8
with code EZ7 (Active Parking Assist)
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code EZ7 (Active Parking Assist)
with code V23 (Interior panelling higher execution)
Model 448.8
with code EZ7 (Active Parking Assist)

13

Disconnect electrical connectors from speakers in headliner (6)

Model 447.8
with code E65 (Burmester surround sound system)
except code ZK7 (Equipment line MARCO POLO)
Model 448.8
with code E65 (Burmester surround sound system)

14

Expose TV antenna amplifier on left D-pillar and remove

Model 447.8 with code EM8 (TV tuner) or with code EQ2 (TV tuner preinstallation)

AR82.85-S-0006E

15

Press catches (7) together and detach bracket (8) for air conditioning heater control and operating unit/rear heater (5) from roof

Model 447.8
with code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
except code ZK7 (Equipment line MARCO POLO)
Model 448.8

16.1

Detach headliner (6) from roof in area of brackets (10), guide electrical wiring harness through corresponding cutouts n headliner (6) and remove headliner (6) toward rear

Model 447.7
with code V23 (Interior panelling higher execution)
except code D57 (Full-width partition wall on C-pillar with window)
except code ZH6 (Marco Polo ACTIVITY)
except code ZK4 (Mixto)
Model 447.8
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code V23 (Interior panelling higher execution)
Model 448.8

 Helper required.

 Installation: Ensure that brackets (11) are seated correctly in headliner.
Ensure that headliner (6) is seated correctly in sealing frame of sliding door, liftgate or rear-end doors and side windows in rear.

 Installation: If the magnetic plate (10.1) remains on the roof during removal, lay down on brackets (10) before installing headliner (6).

16.2

Detach headliner (6) from roof in area of brackets (10), guide electrical wiring harness through corresponding cutouts n headliner (6) and remove headliner (6) toward front

Model 447.7
with code D57 (Full-width partition wall on C-pillar with window)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
Model 447.7
with code V23 (Interior panelling higher execution)
with code ZK4 (Mixto)
except code ZH6 (Marco Polo ACTIVITY)

 Installation: Ensure that headliner (6) is sated correctly in sliding door sealing frame and side window in rear.

 Installation: If the magnetic plate (10.1) remains on the roof during removal, lay down on brackets (10) before installing headliner (6).

17

Remove PARKTRONIC rear warning element (2)

When replacing roof paneling (6).

Model 447.7
with code EZ7 (Active Parking Assist)
with code V23 (Interior panelling higher execution)
except code ZH6 (Marco Polo ACTIVITY)
except code ZK4 (Mixto)
Model 447.8
with code EZ7 (Active Parking Assist)
except code ZK7 (Equipment line MARCO POLO)
Model 448.7
with code EZ7 (Active Parking Assist)
with code V23 (Interior panelling higher execution)
Model 448.8
with code EZ7 (Active Parking Assist)

AR54.65-S-0007E

18

Remove speaker from headliner (6)

When replacing roof paneling (6).

Model 447.8
with code E65 (Burmester surround sound system)
except code ZK7 (Equipment line MARCO POLO)
Model 448.8
with code E65 (Burmester surround sound system)

AR82.62-S-7876E

19

Remove TV antenna amplifiers from headliner (6)

Model 447.8 with code EM8 (TV tuner) or with code EQ2 (TV tuner preinstallation)
When replacing roof paneling (6).

 Installation: Observe assembly position of antennas of TV antenna amplifiers.

20

Prepare roof paneling (6) for installation

When replacing roof paneling (6).

AR68.30-S-4305-15E

 Depending on the equipment variant or accessories, the new headliner (6) must be equipped with additional cutouts.

21

Install in the reverse order



Check

22

Check electrical components in repair area for proper function

 Interior equipment - General

Number

Designation

Model 447, 448

BA68.00-N-1004-01A

Bolt, luggage net hook on roof

M516

Nm

3

M616

Nm

8