Remove/install panoramic roof

AR77.21-P-0750LF

Remove/install panoramic roof

18.11.2019

Model

205.0/1/2/3

with code 413 (Panoramic sliding sunroof/glass roof)

Model

222

with code 398 (Panoramic roof with MAGIC SKY CONTROL)

Model

222

with code 413 (Panoramic sliding sunroof/glass roof)

Model

253

with code 413 (Panoramic sliding sunroof/glass roof)

Modification notes

11.04.2018

Notes on removal/installation of bonded elements of panoramic roof added.

Shown on model 222

1

Panoramic front sliding roof frame

7

Seal

12

Support

2

Front glass cover

8

Electrical wiring harness

21

Electrical connector

3

Windshield

9

Screw

22

Electrical connector

4

Panoramic sliding sunroof

10

Windowbag unit

A

Gap dimension

5

Rear panoramic roof

11

Pin

B

Gap dimension

6

Roller sun blind cover

Shown on left side of vehicle on model 222

1

Panoramic front sliding roof frame

15

Rear mounting console

18

Front roof rack mount

13

Bolts

16

Bolts

19

Stepped wedge

14

Bolts

17

Front mounting console

Shown on right side of vehicle

19

Stepped wedge

24

Bolts

26

Electrical connector

23

Bolts

25

Fastening console

Shown on right side of vehicle on model 205.2

1

Panoramic front sliding roof frame

27

Screw

Shown on model 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL)

4

Panoramic sliding sunroof

5

Rear panoramic roof

28

Electrical connector

29

Electrical connector

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)

AS00.00-Z-0035-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Warning

Risk of injury during testing and repair operations related to pyrotechnical components

Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts.

AS91.00-Z-0008-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on removal/installation of bonded elements of panoramic roof

AH77.21-P-0001-01A

Topical note

Notes on MAGIC SKY CONTROL

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)

AH77.00-P-0001-01A

Information, assessment and legal requirements when working with, handling and storing pyrotechnical components

AH91.00-Z-0000-10A



Remove

1.1

Remove left and right drip rail.

Model 205.0/1/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

AR88.80-P-4000LF

1.2

Remove left and right roof railing.

Model 205.2, 253.1/9
with code 413 (Panoramic sliding sunroof/glass roof)

AR77.40-P-5000LW

2

Determine gap dimension (A) between front glass cover (2) and windshield (3) and note.

 Feeler gauge

*129589032100

3

Determine gap dimension (B) between panoramic sliding sunroof (4) and rear panoramic roof (5) and note.

 Feeler gauge

*129589032100

4

Remove panoramic sliding sunroof (4).

AR77.21-P-0500NKA

5

Detach ground line of on-board electrical system battery.

Model 205.0/1/2/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 253
with code 413 (Panoramic sliding sunroof/glass roof)

AR54.10-P-0003LW

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

AR54.10-P-0003LF

6

Remove roller sunblind cover (6).

7

Remove seal (7).

 Warning

Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded components

Wear cut-proof gloves and safety glasses. Always interrupt air or current supply when changing the cutting blade.

AS58.00-Z-0001-01A

8

Saw off an approx. 5 to 10 mm wide strip from front edge of front glass cover (2).


Saw carefully.
Otherwise upper seal on windshield (3) can be damaged.


Observe cutting depth when sawing.
Otherwise the paneling on the front roof frame can be damaged.

 Use oscillating saw with round sawing blade.

9.1

Loosen roof lining from roof and put down in vehicle interior.

Model 205.0/1/2/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

Model 222.1
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222.1
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222.9
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
except code Z07 (B7 armoring on special protection version)
Model 222.9
with code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version)

AR68.30-P-4300LFN

Model 205.0/1
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300LW

Model 205.3
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300CLW

Model 222.0
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222.0
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300LF

9.2

Remove roof lining and take out from vehicle through liftgate cutout.

Model 205.2
with code 413 (Panoramic sliding sunroof/glass roof)
Model 253
with code 413 (Panoramic sliding sunroof/glass roof)

Model 205.2, 253
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300LWS

10

Remove electrical wiring harness (8) from front roof frame.

11

Disconnect electrical connector (21) at left and right window airbag unit (10).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

 Removal lever

*203589043300

12

Remove screw (9) at left and right window airbag unit (10).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

13

Carefully push left and right window airbag unit (10) forwards and guide out of mount (12) on side roof frame at bolt (11).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

14

Mark installation locations of screws (13) on rear left and right mounting support (15).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

 Markings are required for installation, because bolts (13) should not be mixed up with bolts (14, 16).

15

Remove screws (13, 14) at rear left and right mounting support (15) and remove rear mounting support (15).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

16

Unscrew bolts (23).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

17

Remove left and right stepped wedge (19).

18

Remove screws (24) at left and right mounting support (25) and remove mounting support (25).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

19.1

Remove front left and right roof rack mount (18).

Model 205.0/1/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

19.2

Remove screw (27) on left and right side of front panoramic sliding sunroof frame (1).

Model 205.2, 253
with code 413 (Panoramic sliding sunroof/glass roof)

20.1

Release and disconnect electrical connector (26) on right side of front panoramic sliding sunroof frame (1).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

20.2

Release and disconnect electrical connector (22).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

21

Release and disconnect electrical connectors (28, 29).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)

22

Mask off plugs of electrical connectors (28, 29) with warning signs.

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)


Mask off plugs of electrical connectors (28, 29) with  warning signs.
Otherwise unintentional contact can occur.

 Warning label

*451589086300

 Warning

Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs

Wear cut-proof gloves and safety glasses.

AS77.21-Z-0002-01A

23

Cut out front panoramic sliding sunroof frame (1) with cutting wire.

AR77.21-P-0800-01LF

 Helper required.

 Mounting wedge

*110589035900

 Set of shields

*222589013100

24

Remove front panoramic sliding sunroof frame (1) from vehicle with a helper.

 Always replace front panoramic sliding sunroof frame (1).



Install

25

Install rear mounting supports (15) and tighten screws (14).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)


Ensure that bolt (14, 16) and bolts (13) are not mixed up.
Otherwise crash safety at this body point is no longer ensured.

26

Prepare new front panoramic sliding sunroof frame (1) for installation.

AR77.21-P-0800-02LF

27

Prepare body flange of front panoramic sliding sunroof frame (1).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

AR77.21-P-0800-05NKX

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

AR77.21-P-0800-05LF

28

Apply adhesive material for front panoramic sliding sunroof frame (1).

AR77.21-P-0800-03LF



000 588 00 72 00 Sealing and corrosion protection gun

WS97.00-P-0001B

29

Position front panoramic sliding sunroof frame (1) on body with a helper and align to determined gap dimension (A).

 Feeler gauge

*129589032100

30.1

Install front left and right roof rack mount (18).

Model 205.0/1/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

 Nut, roof carrier mount

*BA65.10-P-1001-01C

30.2

Tighten screw (27) on left and right side of front panoramic sliding sunroof frame (1).

Model 205.2, 253
with code 413 (Panoramic sliding sunroof/glass roof)

31

Insert left and right stepped wedge (19) between body flange and front panoramic sliding sunroof frame (1).

 The optimum position of the stepped wedges (19) is reached, when they can be positioned on the center step under slight pressure.

32

Tighten screws (23).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

33

Install mounting supports (25) and tighten screws (24).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

34

Tighten screws (13) at rear left and right mounting support (15).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)


Ensure that marked bolts (13) are used when removing, because bolts (13) must not be mixed up with other bolts (14, 16).
Otherwise crash safety at this body point is no longer ensured.


Once the front panoramic sliding roof frame (1) has been glued in, do not move the vehicle for at least 10 h.
The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured.

35

Install front mounting supports (17) and tighten screws (16).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

36.1

Connect electrical connector (26) at right side of front panoramic sliding sunroof frame (1).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

36.2

Connect electrical connector (22).

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

37

Remove warning signs from plugs of electrical connectors (28, 29).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)

38

Connect electrical connectors (28, 29).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)

39

Insert left and right window airbag unit (10) with bolt (11) into mount (12) on side roof frame.

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

40

Tighten screw (9) at left and right window airbag unit (10).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

 Bolt, windowbag unit to roof frame

*BA91.60-P-1004-01I

41

Connect electrical connector (21) to left and right window airbag unit (10).

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

42

Attach electrical wiring harness (8) to front roof frame.

If fasteners were damaged due to removal,



replace damaged fasteners.

43

Install headliner.

Model 222.1
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222.1
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222.9
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
except code Z07 (B7 armoring on special protection version)
Model 222.9
with code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version)

AR68.30-P-4300LFN

Model 205.0/1
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300LW

Model 205.3
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300CLW

Model 205.2, 253
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300LWS

Model 222.0
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222.0
with code 413 (Panoramic sliding sunroof/glass roof)

AR68.30-P-4300LF

44.1

Install left and right drip rail.

Model 205.0/1/3
with code 413 (Panoramic sliding sunroof/glass roof)
Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

AR88.80-P-4000LF

44.2

Install left and right roof railing.

Model 205.2, 253.1/9
with code 413 (Panoramic sliding sunroof/glass roof)

AR77.40-P-5000LW

45

Connect ground line of on-board electrical system battery.

Model 205.0/1/2/3, 253
with code 413 (Panoramic sliding sunroof/glass roof)

AR54.10-P-0003LW

Model 222
with code 398 (Panoramic roof with MAGIC SKY CONTROL)
Model 222
with code 413 (Panoramic sliding sunroof/glass roof)

AR54.10-P-0003LF

46

Normalize panoramic sliding sunroof (4) with vehicle diagnosis system and perform teach-in run for automatic reversing function.



AD00.00-P-2000-04B



Clean

47

Clean working area.

 Roof

Number

Designation

Model 205

Model 222
except code Z07 (B7 armoring on special protection version)

BA65.10-P-1001-01C

Nut, roof carrier mount

Nm

14

14

 Airbag

Number

Designation

Model 222

BA91.60-P-1004-01I

Bolt, windowbag unit to roof frame

Nm

7