Partially remove/install detachable parts for replacing A-pillar

AR60.00-S-0024P

Partially remove/install detachable parts for replacing A-pillar

06.03.2020

Model

470 with engine 200

Left side of vehicle

Model

470, 471 with engine 699

Left side of vehicle

1

Bracket

4

Brake line

7

Brake line

2

Nuts

5

Brake line

8

Line connectors

3

Screw

6

Brake line

13

Bolts

14

Subharness

16

Bracket

17

Bolts

18

Insulation

19

Nut

20

Floor covering

21

Insulation

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove front door

AR72.10-S-0500P

2

Remove hinges of the front door

AR72.10-S-2662P

3

Remove edge guard for door cutout of front door

4

Remove hinge of hood

AR88.40-S-3061P

5

Remove windshield

AR67.10-S-1700P

6

Remove side running board

Model 470, 471 with code T1A (left and right side running board)

AR88.30-S-2400P

7

Remove cross member under instrument panel

AR68.10-S-1120P

8

Remove jacket tube

AR46.10-S-0400P

9

Remove window airbag

AR91.60-S-0693P

10

Remove roof lining through windshield opening from vehicle

11

Remove paneling in footwell.

AR68.30-S-4010P

12

Remove brake booster

AR43.10-S-0350P

13

Remove clutch master cylinder

Model 470, 471 with transmission 700.78

AR25.20-S-0005P

14

Remove clutch pedal pedal bracket

Model 470, 471 with transmission 700.78

AR29.10-S-3910P

15

Remove pedal bracket of brake pedal

AR29.10-S-4210P

16

Remove hood cable

AR88.40-S-3151P

17

Remove bracket (1)

Model 470, 471 with engine 699

 To do this, unscrew nuts (2) and remove screw (3).

18

Clean connections of brake lines (4, 5, 6, 7) on line connectors (8)

Assembly cleaner

*BR00.45-Z-1028-04A

19

Remove brake lines (4, 5, 6, 7) and seal openings with suitable stop plugs


Do not permanently deform brake lines (4, 5, 6, 7).
Otherwise, the brake lines (4, 5, 6, 7) will be damaged.

 Removal: Mark assignment of the brake lines (4, 5, 6, 7) to line connectors (8).

 Installation: Observe assignment of the brake lines (4, 5, 6, 7).

 Union nut, brake line to master brake cylinder

*BA42.10-N-1005-04P

 Record plug

*129589009100

20

Remove screws/bolts (13)

21

Route subharness (14) out of the working area

 To do this, disconnect all electrical connectors from subharness (14) in the vehicle interior.

22

Route remaining subharnesses out of the working area

23

Remove bracket (16)

 To do this, remove screws (17).

24

Remove insulation (18)

 For this purpose, remove nuts (19).

25

Route floor covering (20) out of the working area

26

Route insulation (21) out of the working area

27

Install in the reverse order

 Brake lines, brake hoses

Number

Designation

Model 470, 471

BA42.10-N-1005-04P

Union nut, brake line to master brake cylinder

Nm

18

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01