Replace tires

AR40.10-P-1030A

Replace tires

18.09.2019

Model

124, 129, 140, 163, 164, 168, 170, 202, 203, 208, 210, 211, 215, 230

Model

220

except code 979 (Special protection MB Guard)

except code Z07 (B7 armoring on special protection version)

with PAX system emergency wheel

Model

240

except with CSR system limp-home wheel

Model

414

Modification notes

01.07.2008

General information on tires, added

01.01.1970

Repair materials, added

Operation step 8, 15, 22

43a

Balance weight

43g

Valve

X

Distance

Y

Distance

2

Union nut

3

Valve body

3a

Screw

3s

Shoulder seal

43g

Valve

A69/1

Left front TPM [RDK] wheel sensor

A69/2

Right front TPM [RDK] wheel sensor

A69/3

Left rear TPM [RDK] wheel sensor

A69/4

Right rear TPM [RDK] wheel sensor

A69/5

Spare wheel TPM wheel sensor (only model 203, 209, 210, 215, 220, 240)



Disassemble

Topical note

Information on tires / rims

AH40.10-P-9411-01A

Tires - General information

Außer Typ 414

AH40.10-N-1020-01A

1

Remove wheel



MODEL 163

AP40.10-P-4050GH



Model 124, 129, 140, 164, 168, 170, 202, 203, 208, 210, 211, 215, 220, 230, 240, 414

AP40.10-P-4050Z

2.1

Detach jammed balance weight (43a) using assembly tool

Clip-on wheel balance weight

 Assembly tool

*124589176300

2.2

Remove bonded balance weight (43a) using removal tool

Adhesive wheel balance weight


Do not use hard, pointed or sharp-edged tools,
to avoid damaging the surface of the disk wheel.

Loctite 7200

*BR00.45-Z-1038-04A

 Removal tool

*129589005900

3

Remove valve element from valve (43g)

4

Drain TIREFIT sealant out of tires

Model 163, 164, 168, 170, 171, 203, 209, 211, 230, 240, 414 after using TIREFIT tire sealant

AR40.10-P-1080A

5

Position the press-off blade of the tire mounting device on the tire bead flank


Do not position the bead breaker shovel on the tire sidewall, otherwise the carcass will be damaged. On vehicles with code (470) Tire pressure monitor (Standard) or code (475) Tire pressure monitor (Beru), do not position the bead breaker shovel on the inner and outer side of the tire in the area of the valve (43g),
Otherwise the TPM wheel sensor (A69/1 to A69/5) will be damaged.

 Position bead breaker shovel onto bead flank opposite the valve (43g).

6

Press inner and outer tire sidewall over safety bead seats into drop center of disk wheel

7

Fasten disk wheel on tire mounting device

8

Apply coating of assembly paste onto disk wheel flange and tire beads

Wide-tire mounting paste

*BR00.45-Z-1066-06A

9

Position disk wheel on the tire mounting device

 Position the disk wheel so that the valve (43g) is 10 cm behind the assembly head, viewed in the direction of rotation (arrow) of the disk wheel.

10

Align assembly head at a small distance (X, Y) to the disk wheel

11

Use assembly lever to lever the tire bead over the mounting lug of the mounting head and detach the tire from the disk wheel


On vehicles with code (470) Tire pressure monitor (Standard) or code (475) Tire pressure monitor (Beru), no forces may act on the TPM wheel sensor (A69/1 to A69/5),
otherwise, it will be damaged.

 A spare wheel with collapsible tire is only available as an assembly part. The spare wheel with collapsible tire can only be completely replaced. If there is damage, remove the collapsible tire and dispose of it separately from the disk wheel.



Check

12

Check condition of disk wheel

AR40.10-P-1010-01A

13.1

Check TPM wheel sensor (A69/1 to A69/5), valve body (3) and shoulder seal (3s, Beru system only up to 08/2004) in installed condition for damage

On vehicles with code (470) Tire pressure monitor (Standard) or code (475) Tire pressure monitor (Beru)


Do not remove TPM wheel sensor (A69/1 to A69/5). Do not retighten bolt (3a, only Beru system) and union nut (2),
Otherwise the TPM wheel sensor (A69/1 to A69/5) will be damaged.

 Replace all components if the screw (3a) or the union nut (2) of the TPM wheel sensor (A69/1 to A69/5) is visibly loose.

Replace TPM wheel sensor (A69/1 to A69/5) in event of visible damage or if TIREFIT tire sealant has been used (Beru system only):



Remove/install wheel sensor:

Model 210, 211 up to 31.05.05, 215, 230 up to 31.05.05, 240 with code 475 (Tire pressure monitor) Beru system, model 220 up to 31.05.05 with code 475 (Tire pressure monitor) except code Z07 (Highest protection), Beru system

AR40.15-P-0080A

Model 211 as of 01.06.05, 230 as of 01.06.05 with code 475 (Tire pressure monitor) Siemens system

AR40.15-P-0080AS

Model 171, 204, 209 with code 470 (Tire pressure monitor (Standard)) with code 475 (Tire pressure monitor) Schrader system

AR40.15-P-0080CW

When doing so, observe tightening torque values for the different sealing versions:



Seal of valve body modified.



BT40.15-P-0080-01A

13.2

Install new valve (43g)

Without tire pressure monitor



Clean

14

Clean TPM wheel sensor (A69/1 to A69/5)

On vehicles with code (470) Tire pressure monitor (Standard) or code (475) Tire pressure monitor (Beru)


Only remove dirt with a clean, lint-free cloth. Do not use compressed air, solvents or cleaners,
Otherwise the TPM wheel sensor (A69/1 to A69/5) will be damaged.



Assemble

15

Apply coating of assembly paste to shoulders of disk wheel and tire bead of new tire

Wide-tire mounting paste

*BR00.45-Z-1066-06A

16

Position disk wheel on the tire mounting device

 Position the disk wheel so that the valve (43g) is approximately 180° opposite the mounting head.

17

Place new tire at an angle on disk wheel and align mounting head at close distance (X, Y) to disk wheel

 Observe running direction on unidirectional tires. On vehicles with mixed tires observe the correct assignment of the tire to disk wheel.

18

Pull tire over shoulder onto disk wheel with tire mounting device


On vehicles with code (470) Tire pressure monitor (Standard) or code (475) Tire pressure monitor (Beru): No forces may act on the TPM wheel sensor (A69/1 to A69/5),
otherwise, it will be damaged.

 Load the tire beads as little as possible.

19

Align the match points of the tire and disk wheel relative to one another

20

Remove disk wheel with tire from tire mounting device

21

Remove valve element from valve (43g)

22

Inflate tires

 Maximum filling pressure 3 bar.

 The tire bead must slide evenly over the safety bead seats of the disk wheel, otherwise apply coating of assembly paste to the tire bead.

Wide-tire mounting paste

*BR00.45-Z-1066-06A

23

Turn valve element into valve (43g)

24

Correct tire pressure

 See tire pressure label in the vehicle's fuel filler flap.

25

Balance wheel

All except model 164

AR40.10-P-1040A

Model 164

AR40.10-P-1040GZ

26

Mount wheel



MODEL 163

AP40.10-P-4050GH



Model 124, 129, 140, 164, 168, 170, 202, 203, 208, 210, 211, 215, 220, 230, 240, 414

AP40.10-P-4050Z

27.1

Activate tire pressure loss warning

Model 211, 230
Vehicles with code (477) Tire pressure loss warning:

27.2

Activate the tire pressure monitoring system

Vehicles with code (475) Tire pressure monitor:

Model 211

AR54.30-P-1000-02RAT

MODEL 215, 220

AR54.30-P-1000-02RAM

Model 230

AR54.30-P-1000-02RAR

Model 240

AR54.30-P-1000-02RAH



Model 210

GF40.15-P-0001-02A

Repair materials

Number

Designation

Order number

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1066-06A

Wide-tire mounting paste

REMA TIP TOP GmbH
Gruber Strasse 65
85586 Poing
Germany
www.rema-tiptop.de