Check engine cooling system for leaktightness

AR20.00-P-1011MRO

Check engine cooling system for leaktightness

18.05.2020

Engine

264 in model 463

1

Cap

2

Coolant expansion reservoir

3

Tester cap

4

Pressure pump

 Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Notes on coolant level

AH20.00-P-1142-01CW



Remove

1

Release cap (1) of the coolant expansion reservoir (2) so that overpressure can be completely relieved.

2

Remove cap (1).

3

Check coolant level and antifreeze content of the coolant; correct if necessary.



AP20.30-P-2050GG

 Cooling system

*BF20.00-P-1001-06D

4

Attach tester cap (3) to the coolant expansion reservoir (2) and connect pressure pump (4) to the tester cap (3).

 Test cap

*210589009100

 Pressure pump

*124589242100



Check

5

Apply a test pressure to the engine cooling system for 2 minutes.


Do not exceed the specified test pressure.
Otherwise the engine cooling system will be damaged.

 There must not be any pressure loss within 2 min.

Test pressure for pressure-testing the engine cooling system

*BE20.30-P-1005-01A

6

Check condition of all coolant carrying component parts and connections and check for leak tightness.

In the event of pressure loss.

If problems exist,



Replace corresponding components.



Install

7

Release the test pressure via the valve on the pressure pump (4), disconnect the pressure pump (4) from the tester cap (3) and remove the tester cap (3).

 Test cap

*210589009100

 Pressure pump

*124589242100

8

Check coolant level and antifreeze content of the coolant; correct if necessary.



AP20.30-P-2050GG

 Cooling system

*BF20.00-P-1001-06D

Radiator or expansion reservoir cap

Number

Designation

2-stage latch cover

BE20.30-P-1005-01A

Test pressure for pressure-testing the engine cooling system

Overpressure

bar

1,4

 Cooling system

Number

Designation

Engine 264 in model 463

BF20.00-P-1001-06D

Cooling system

Workshop replacement amount

Main circuit

Liter

13,0

Low-temperature circuit

Liter

4,6

Antifreeze/water

Down to -37 °C

%

50/50

-38 °C and below

%

50/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-06A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-06A