W09.40-1128-08
Shown on model 944 |
1 | Heat shield | 3 | Turbocharger | 5 | Banjo bolt | ||
2 | Oil feed line | 4 | Banjo bolt |
| Remove/install | ||
1 | Switch off ignition | ||
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
2 | Tilt cab | ||
Topical note | Notes on tilting the cab | ||
Installation: Tilt cab back only after soundproofing has been installed. | |||
3 | Remove soundproofing on top right of frame | Installation: Only install soundproofing after the leak test. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
4 | Disconnect ground line from battery | ||
Topical note | Notes on battery | ||
5 | Remove heat shield (1) from exhaust gas turbocharger (3) and engine brake valve fitting | Engine 457.9Bolt, heat shield to turbocharger and engine brake flap fitting | |
6 | Remove banjo bolt (4) from exhaust gas turbocharger (3) | Installation: Install new sealing rings. | |
Engine 457.9Banjo bolt, oil pressure line to turbocharger | |||
7 | Remove banjo bolt (5) from cylinder crankcase | Installation: Install new sealing rings. | |
Engine 457.9Banjo bolt, oil pressure line to crankcase | |||
8 | Remove oil feed line (2) | Seal bores at exhaust gas turbocharger (3) and cylinder crankcase. | |
Installation: Clean sealing surfaces on exhaust gas turbocharger (3) and cylinder crankcase or at oil feed line (2). | |||
9 | Install in the reverse order | ||
10 | Check engine oil level on display or with oil dipstick; add oil if necessary | ||
Notes on engine oil | |||
Only after replacement of a leaky oil feed line (2). | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
11 | Start engine, observe oil pressure indicator with engine running at idle speed and conduct engine test run | Do not rev up engine before oil pressure is indicated. The oil pressure gauge must show an oil pressure after approximately 10 s. | |
Engine oil pressure at | |||
12 | Check seal on oil feed line (2) and then switch off engine | Visual inspection. | |
13 | Synchronize time between tachograph disk and display |
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