P01.10-A065-09
Shown on model 247.014 |
1 | Electrical connectors | 3 | Fan unit electrical connector | |
2 | Air cleaner housing | N3/9 | CDI control unit |
P01.10-A066-09
Shown on model 247.014 |
4 | Heat protection insulation | 7 | Bracket | |
5 | Injection line | Y129 | AdBlue® metering valve | |
6 | Coolant hose |
P01.10-A063-09
8 | Coolant hoses | 17 | Refrigerant line | |
14 | Refrigerant line | 18 | Charge air hose | |
15 | Refrigerant line | 19 | Coolant hose | |
16 | Refrigerant line | 31 | Crossmember |
9 | Charge air hose |
10 | Coolant hose |
11 | Coolant hose |
P01.10-A064-06
P01.10-A068-09
12 | Electrical connector | 13 | Vacuum line |
20 | Fuel hoses |
21 | Fuel lines |
22 | Vacuum line |
23 | Engine air intake line |
24 | Pipe |
25 | Coolant hose |
P01.10-A062-05
P01.10-A060-08
27 | Cap | 30 | Electrical connector | |
28 | Nuts | 31 | Crossmember | |
29 | Electrical connector | 32 | Electrical line |
P01.10-A067-07
35 | Connecting carrier | 48 | Bracket | |
46 | Screw | 49 | Bracket | |
47 | Screw |
31 | Crossmember |
33 | Locks |
34 | Bolts |
35 | Connecting carrier |
36 | Bolts |
P01.10-A061-06
P01.10-A059-09
39 | Electrical connector | 43 | Refrigerant line | |
40 | Fan electric line | 44 | Nut | |
41 | Air filter bracket | 45 | Bolts | |
42 | Screw |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Danger | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Warning | Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue | Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on bolted connections with self tapping screws | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on coolant | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Notes on automatic transmission | |||
Notes on use, material properties and handling of AdBlue® | |||
Notes about Common-Rail components | |||
Use of engine no. when installing reconditioned engines and factory-new replacement engines or crankcases | |||
Notes on safety-relevant components | |||
| Remove/install | ||
1 | Put transmission into neutral position. | ||
2 | Secure vehicle against rolling away and release parking brake. | ||
3 | Switch off ignition and store transmitter key outside of transmitter range (min. 2 m). | ||
4 | Secure vehicle on vehicle lift. | ||
| 000 588 00 80 00 Vehicle lift | ||
Vehicle hoist securing tool | |||
5 | Remove upper engine cover. | ||
Installation: Only install upper engine cover after the leak test. | |||
6 | Clamp off ground line of on-board electrical system battery (G1). | ||
7 | Remove front module. |
| |
Engine 654 in model 247.6/7 with transmission 724.1 | |||
8 | Discharge air conditioning system. | ||
9 | Drain off coolant. | ||
Installation: Do not install lower engine compartment paneling until after engine test run. | |||
10 | Remove the coolant expansion reservoir. | ||
11 | Disconnect engine wiring harness. | ||
Nut, positive line to prefuse box | |||
12 | Release and disconnect electrical connectors (1) at CDI control unit (N3/9). | ||
13 | Remove air filter housing (2) together with CDI control unit (N3/9). | ||
14 | Remove battery carrier. | ||
15 | Release and disconnect fan unit electrical connector (3). | ||
16 | Unclip heat protection insulation (4) over injection line (5) and remove. | ||
17 | Release and remove injection line (5) at AdBlue® metering valve (Y129) and collect escaping AdBlue®. | ||
18 | Clean connection and injection line (5) with lint-free rag. | ||
19 | Seal openings at injection line (5) and AdBlue® metering valve (Y129) with suitable stop plugs. | Record plug | |
20 | Unclip coolant hose (6) from bracket (7). | ||
21 | Clamp off coolant hose (6). | Clamp | |
22 | Remove coolant hose (6) from AdBlue® metering valve (Y129) and set aside. | Installation: Fit a new hose clamp. | |
Hose clamp pliers | |||
23 | Seal openings at AdBlue® metering valve (Y129) with suitable stop plugs. | Record plug | |
24 | Remove coolant hoses (8) from cooler and seal openings. | ||
Set of protective covers | |||
Set of protective caps | |||
Record plug | |||
25 | Remove coolant hose (19) from fitting and seal openings with protective covers. | Engine 654 in model 118, 177, 247 with transmission 724.1 | |
Set of protective caps | |||
26 | Unclip coolant hose (19) from crossmember (31). | ||
27 | Remove coolant hoses (10, 11) at cooler and seal openings with protective covers. | ||
Set of protective covers | |||
Set of protective caps | |||
28 | Release and disconnect electrical connector (12). | ||
29 | Disconnect vacuum line (13) at separating point and seal openings with suitable stop plugs. | Record plug | |
30 | Remove refrigerant lines (14, 15) at condenser and seal openings with suitable stop plugs. | ||
| Compressor oils (specification 362.1) | ||
Installation: Install new seals and wet with compressor oil. | |||
Nut, refrigerant line to condenser | |||
Record plug | |||
31 | Remove refrigerant line (17) from refrigerant line (16) and seal openings with suitable stop plugs. | ||
| Compressor oils (specification 362.1) | ||
Installation: Install new seal and wet with compressor oil. | |||
Nut, refrigerant line connecting point | |||
Record plug | |||
32 | Remove charge air hoses (9, 18) from charge air cooler and seal openings with protective covers. | ||
Set of protective caps | |||
33 | Pull radiator package out of rubber guides and set down on suitable base. | Installation: Check rubber guides and replace if necessary. | |
Installation: Wet rubber guides with lubricant. | |||
Collect escaping coolant. | |||
Lubricant, rubber assembly 1 l | |||
34 | Remove fuel hoses (20) from fuel lines (21), collect escaping fuel with suitable container and seal openings with suitable stop plugs. | Installation: Install new fuel hoses (20). | |
Pliers for click clamps | |||
Record plug | |||
35 | Remove vacuum line (22) of engine air intake line (23) from pipe (24) and seal openings with suitable stop plugs. | Record plug | |
36 | Remove coolant hose (25) and seal openings. | ||
Set of protective caps | |||
37 | Remove cover cap (27). | ||
38 | Remove nuts (28). | Nut, starter wiring harness to current limiter | |
39 | Unclip electrical connector (30) from crossmember (31). | ||
40 | Release and disconnect electrical connectors (29, 30). | ||
41 | Unclip electric line (32) from crossmember (31). | ||
42 | Check retaining clip of electric line (32) for damage. | If retaining clip of electric line (32) is damaged | |
| |||
Replace retaining clip. | |||
43 | Unclip locks (33) from crossmember (31). | ||
44 | Remove screw (46) and release bracket (48) from connecting carrier (35). | If bracket (48) is installed. | |
45 | Remove screw (47) and release bracket (49) from connecting carrier (35). | If bracket (49) is installed. | |
46 | Remove screws (36). | Bolt, radiator support to mounting support | |
47 | Remove bolts (34) and remove connecting carriers (35) together with crossmember (31). | Aid of helper required. | |
Bolt, connecting carrier to front axle carrier/radiator support | |||
48 | Remove front axle shafts. | ||
49 | Remove bottom engine stabilizer mount. | ||
50.1 | Remove bolts and disconnect exhaust system from exhaust gas aftertreatment unit. | Engine 654 in model 118, 177, 247 with transmission 724.1 | |
50.2 | Remove propeller shaft. | Engine 654 in model 118, 177, 247 with transmission 724.1 | |
51 | Release, disconnect electrical connector (39) at transmission and expose electric line. | ||
52 | Unclip fan electric line (40) from air filter bracket (41). | ||
53 | Remove air filter bracket (41). | Bolt, holder for air filter housing to longitudinal member | |
54 | Remove screw (42) of refrigerant line (43). | Screw, refrigerant line to engine mount/body | |
55 | Remove nut (44). | Nut, refrigerant line connecting point | |
56 | Disconnect refrigerant line (43) at separating point and seal openings with suitable stop plugs. | ||
| Compressor oils (specification 362.1) | ||
Installation: Install new seal and wet with compressor oil. | |||
Record plug | |||
57 | Attach engine support fixture to engine transmission unit. | ||
58 | Remove bolts (45). | Screw, transmission mount to body/transmission | |
59 | Remove right engine mount with engine stabilizer mount. | ||
60 | Move out engine with the transmission toward the front out of the vehicle. | ||
| 000 588 03 62 00 Lifting platform | ||
| |||
Aid of helper required. | |||
Support fixture | |||
61 | Install in the reverse order. | ||
62 | Read out and delete fault memory. | ||
| |||
| Check | ||
63 | Check engine oil level and correct if necessary. | Engine 654 in model 118, 177, 247 with transmission 724.1 | |
| Engine 654 in model 177, 247 with transmission 724.1 | ||
64 | Check transmission oil level and correct if necessary. | ||
65 | Check headlamp adjustment and correct if necessary. | ||
| Engine 654 in model 118 with transmission 724.1 | ||
| Engine 654 in model 177 with transmission 724.1 | ||
| Engine 654 in model 247 with transmission 724.1 | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
66 | Perform engine test run and check engine and transmission for proper operation and leak tightness while doing so. | ||
67 | Install upper engine cover. | ||
68 | Install lower engine compartment lining. |
177 589 02 62 00
Support fixture
001 589 00 91 00
Set of protective caps
171 589 00 37 00
Pliers for click clamps
454 589 00 37 00
Hose clamp pliers
129 589 00 91 00
Record plug
000 589 40 37 00
Clamp
001 589 01 91 00
Set of protective covers
171 589 01 31 00
Vehicle hoist securing tool
001 589 02 91 00
Set of protective caps
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