gf0716p6000old

Component description for CDI control unit

Typ gf · téma 07.16 · verze 0102 · 2016-11-18

Platí pro: Engine 651.9 in model 205 (except 205.012/212) with code 494 (US version) Engine 651.9 in model 253

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 07 Příprava směsi › 07.16 Systém vstřikování paliva vznětového motoru Common-Rail — Řada 205 (modely 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 386, 387, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484, 486, 487) · Řada 253 · Řada 651 (modely 9**)

GF07.16-P-6000OLD

Component description for CDI control unit

02.11.2016

Engine

651.9 in model 205 (except 205.012/212)

with code 494 (US version)

Engine

651.9 in model 253

Component description for CDI control unit

View of engine from rear left

N3/9

CDI control unit

P07.16-3962-76

Location

The CDI control unit is on the air filter housing.

Tasks

The CDI control unit performs the following tasks:

Controlling the engine basic functions

Reading in of signals

Evaluation of input factors

Output of signals and actuation of assembly parts

The CDI control unit operates in an electrical network of sensors and actuators to form the engine management system for engine 651. The CDI control unit also acts as the interface (gateway) between the three connected CAN bus systems.

Controlling the engine basic functions

Fuel supply

Glow system

Injection quantity control

Electronic accelerator

Diagnosis and fault storage

Drive authorization system and immobilizer

Thermal management

Exhaust gas recirculation

Exhaust treatment

Torque coordination

Engine management Start-Stop function

Reading in of signals

Input factors are read in over the following connections:

Direct line

Drive-LIN (LIN C1)

Engine CAN (CAN C)

Drive train CAN (CAN C1)

Drive train sensor CAN (CAN I)

Evaluation of input factors

The input factors that have been read in are evaluated by the integrated microprocessor and the affected components are then actuated.

Output of signals and actuation of assembly parts

Initial parameter are output over the following connections:

Direct line

Drive train LIN

Engine CAN

Drive train CAN

Drive train sensor CAN

The electronic ignition lock control unit (N73) is the central interface (Gateway) for exchanging the function-relevant data of the control units that are connected to the various CAN bus systems.

Input factors and initial parameters for the following assembly parts are read in or output over direct lines by the CDI control unit and are needed by the engine management:

Input factors over a direct line

Initial parameters over a direct line

Supplemental information

Terminal 15

–

–

Circuit 30 (fused)

–

–

Circuit 31

–

–

Circuit 87

–

–

Engine oil temperature sensor (B1)

–

–

Hot film mass air flow sensor (B2/5)

–

–

Intake air temperature sensor (B2/5b1)

–

–

High pressure fuel pressure sensor (B4/6)

–

Fuel high-pressure circuit

Boost pressure sensor (B5/1)

–

–

Low-pressure turbocharger boost pressure sensor (B5/4)

–

–

Camshaft Hall sensor (B6/1)

–

–

Coolant temperature sensor (B11/4)

–

–

Exhaust gas recirculation temperature sensor (B16/14)

–

–

Temperature sensor upstream of SCR catalytic converter (B16/15)

–

With code U77 (BlueTEC (SCR) diesel exhaust treatment)

Charge air temperature sensor (B17/8)

–

–

Temperature sensor upstream of charge air cooler (B17/11)

–

–

Temperature sensor upstream of catalytic converter (B19/7)

–

With code U77 (BlueTEC (SCR) diesel exhaust treatment)

Temperature sensor upstream of diesel particulate filter (B19/9)

–

With code 474 (Diesel particulate filter)

Temperature sensor upstream of ATL (B19/11)

–

–

DPF differential pressure sensor (B28/8)

–

With code 474 (Diesel particulate filter)

Pressure sensor downstream of air filter (B28/11)

–

–

Low pressure EGR differential pressure sensor (B28/18)

–

–

Accelerator pedal sensor (B37)

–

–

Fuel temperature sensor (B50)

–

–

Exhaust pressure sensor (B60)

–

–

Crankshaft Hall sensor (B70)

–

–

Manual transmission main shifter shaft position sensor (B79/3)

–

with manual transmission

Exhaust gas recirculation cooling bypass flap Hall sensor (B90)

–

–

Low pressure exhaust gas recirculation temperature sensor (B157/2)

–

–

–

Starter circuit 50 relay (K40/8kH)

–

Circuit 87M relay (K40/8kN)

Circuit 87M relay (K40/8kN)

–

Engine compartment circuit 15 relay (K40/8kG)

–

–

Oxygen sensor upstream of catalytic converter (G3/2)

Oxygen sensor upstream of catalytic converter (G3/2)

–

Throttle valve actuator (M16/6)

Throttle valve actuator (M16/6)

–

Low-pressure EGR actuator motor (M16/46)

Low-pressure EGR actuator motor (M16/46)

–

–

Intake port shutoff actuator motor (M55)

–

Supplemental Restraint System control unit (N2/10)

–

–

–

Fuel system control unit (N118)

–

–

Vent line heater element (R39/1)

–

Clutch pedal switch (S40/3)

–

with manual transmission

Start enable clutch pedal switch (S40/5)

–

with manual transmission

Oil level check switch (S43)

–

–

–

Exhaust gas recirculation actuator (Y27/9)

–

–

Boost pressure control pressure transducer (Y31/5)

–

–

Pressure regulating valve (Y74)

–

–

Cylinder 1 fuel injector (Y76/1)

–

–

Cylinder 2 fuel injector (Y76/2)

–

–

Cylinder 3 fuel injector (Y76/3)

–

–

Cylinder 4 fuel injector (Y76/4)

–

–

Exhaust gas recirculation cooler bypass switchover valve (Y85)

–

–

Exhaust flap switchover valve (Y93)

–

–

Quantity control valve (Y94)

–

–

Engine oil pump valve (Y130)

–

–

Oil spray nozzle shutoff valve (Y131)

–

–

Coolant pump switchover valve (Y133)

–

Input and initial parameters for the following assembly parts and control units are transmitted or received by the CDI control unit via the LIN or CAN and are needed by the engine management system:

Input factors via the drive-LIN (LIN C1)

Initial parameters via the drive-LIN (LIN C1)

Supplemental information

Alternator (G2)

Alternator (G2)

–

Glow output stage (N14/3)

Glow output stage (N14/3)

–

Input factors via drive train CAN (CAN C1)

Initial parameters via drive train CAN (CAN C1)

Supplemental information

Fuel system control unit (N118)

Fuel system control unit (N118)

–

Fully integrated transmission control unit (Y3/8n4)

Fully integrated transmission control unit (Y3/8n4)

With code 427 (7G-TRONIC) or with code 421 (9G-TRONIC)

Input factors over engine CAN (CAN C)

Initial parameters via engine CAN (CAN C)

Supplemental information

Instrument cluster (A1)

Instrument cluster (A1)

Via user interface CAN (CAN HMI), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Head unit (A26/17)

–

Via user interface CAN (CAN HMI), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Audio/COMAND control panel (A40/9)

–

Via telematics CAN (CAN A), head unit (A26/17), user interface CAN (CAN HMI), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Supplemental Restraint System control unit (N2/10)

–

Via user interface CAN (CAN HMI), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Front SAM control unit (N10/6)

–

Via interior CAN (CAN B), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Climate control control unit (N22/1)

–

Via interior CAN (CAN B), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Electronic Stability Program control unit (N30/4)

–

Via chassis FlexRay (Flex E) and powertrain control unit (N127)

AIRMATIC control unit (N51/3) (with code 483 (ADVANCED AGILITY package) and with code 489 (AIRMATIC)) (model 205) or AIR BODY CONTROL control unit (with code 489 (AIR BODY CONTROL)) (model 253)

–

Via chassis FlexRay (Flex E) and powertrain control unit (N127)

Radar sensors control unit (N62/1) (with CODE 23P (Driving assistance package))

–

Via chassis FlexRay (Flex E) and powertrain control unit (N127)

Left front door control unit (N69/1)

–

Via interior CAN (CAN B), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Electronic ignition lock control unit (N73)

Electronic ignition lock control unit (N73)

Via chassis FlexRay (Flex E) and powertrain control unit (N127)

Steering column tube module control unit (N80)

–

Via chassis FlexRay (Flex E) and powertrain control unit (N127)

Powertrain control unit (N127)

Powertrain control unit (N127)

–

Diagnostic connector (X11/4)

Diagnostic connector (X11/4)

Via diagnostic CAN (CAN D), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Input factors via drive train sensor CAN (CAN I)

Initial parameters via drive train sensor CAN (CAN I)

Supplemental information

NOx sensor control unit downstream of diesel particulate filter (N37/7)

NOx sensor control unit downstream of diesel particulate filter (N37/7)

With code U77 (BlueTEC (SCR) diesel exhaust treatment)

NOx sensor control unit downstream of SCR catalytic converter (N37/8)

NOx sensor control unit downstream of SCR catalytic converter (N37/8)

With code U77 (BlueTEC (SCR) diesel exhaust treatment)

Soot particulate sensor control unit (N74)

Soot particulate sensor control unit (N74)

With code U77 (BlueTEC (SCR) diesel exhaust treatment)

AdBlue® control unit (N118/5)

AdBlue® control unit (N118/5)

With code U77 (BlueTEC (SCR) diesel exhaust treatment)

Structure

The housing of the CDI control unit is made of diecast aluminum and the cover is made of corrosion-proof sheet steel. The CDI control unit is water proof and dust proof. The inside contains the 32-bit measuring and control electronics for the engine management.

The CDI control unit has an internal atmospheric pressure sensor.

Ground connection

The circuit" ground connection takes place via several ground lines to the front right ground point (with lamp unit) (W2).

Power supply

The CDI control unit is circuit 30 fused and also energized by circuit 87 when the ignition is switched on. In the operating voltage range it has both short-circuit protection and reversed polarity protection. Power is supplied through several pins connected in parallel to relieve the electrical connections.

Assembly operations
Ensure before unplugging the connector on the CDI control unit that the ignition is switched off and processor run-on has ended. This is to prevent damage to the CDI control unit and save errors in the control units linked to the CAN.

Variants

The variants of the engine management, for exampled country and exhaust variants, are activated with XD over the variant coding.

Wiring diagram for common rail diesel injection (CDI) control unit

Engine 651.9 in model 205 (except 205.012/212) with code 494 (US version)Engine 651.9 in model 253

PE07.16-P-2101-97FBG

Engine 651.9 in model 205 (except 205.012/212) with code 494 (US version)Engine 651.9 in model 253

PE07.16-P-2101-97FBF