ar0703d1010a

Remove/install rail

Typ ar · téma 07.03 · verze 0100 · 2009-01-29

Platí pro: ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 07 Příprava směsi › 07.03 Vstřikovací trysky, vstřikovací ventily, vedení — Řada 611 (modely 981, 983, 987) · Řada 690 (modely 6**) · Řada 901 (modely 6**) · Řada 902 (modely 6**) · Řada 903 (modely 6**) · Řada 904 (modely 6**)

EinPAS 15 Motor › 15.45 Management motoru › 15.45.42 Rozdělovač paliva / rail / tryska / vstřikovač — Řada 611 (modely 981, 983, 987) · Řada 690 (modely 6**) · Řada 901 (modely 6**) · Řada 902 (modely 6**) · Řada 903 (modely 6**) · Řada 904 (modely 6**)

AR07.03-D-1010A

Remove/install rail

7.1.09

ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6

ENGINE 611.983 in MODEL 690.6

Remove/install rail

D07.16-1106-06

1 Rail

2 Rail pressure sensor

3 Pressure control valve

4 Rail pressure sensor connector of

5 Pressure regulator valve connector

6 Injection lines

7 Bolts

8 Pressure line high pressure pump-rail

9 Bracket of pressure line

10 Angled piece

11 Leak oil line

12 Fuel return line

13 Fuel return line

14 Cable duct for engine wiring harness

15 Ground cable

Remove/install

Danger!

Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove top part of charge air manifold

AR09.41-D-1312A

2

Remove injection line (6)

AR07.16-D-1080A

3

Unplug connectors at rail pressure sensor (2) and at pressure regulator valve (3)

4

Detach bracket (9) of pressure line (8)

5

Take off pressure line (8) at rail

Do not crimp or bend pressure line (8). Ensure scrupulous cleanliness!

*BA07.16-P-1002-01A

6

Detach fuel return flow line (13) at rail

Pay attention to use of locking arm.

Replace seal.

AR47.25-P-1000-01A

7

Detach fuel return flow lines (12) and leak oil line (11) at angled piece (10)

8

Detach cable duct (14), unplug connectors at the injectors and at the camshaft position sensor, lift cable duct off the rail

9

Detach rail (1) at cylinder head and take out to the rear

Installation: Tighten rail (1) fully after feeding in all of the injection lines.

*BA07.16-P-1004-01A

If rail is replaced:

Fit on existing angled piece (10), replace seals.

*BA07.16-P-1006-01A

10

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger!

Risk of explosion from fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure.

Keep all ignition sources out of hazard area.

Do not carry out any work on system when it is pressurized.

AS07.16-Z-0001-01A

11

Inspect fuel system for leaks

Run engine, switch off and check for leaks

Common rail diesel injection (CDI)

Number

Designation

Engine 611.981/
987

BA07.16-P-1002-01A

Nut, pressure line to high-pressure pump/rail

Nm

23

BA07.16-P-1004-01A

Bolt, rail to cylinder head

Nm

14

BA07.16-P-1006-01A

Banjo bolt, leak oil line to rail

Nm

20

Common rail diesel injection (CDI)

Number

Designation

Engine 611.983

BA07.16-P-1002-01A

Nut, pressure line to high-pressure pump/rail

Nm

23

BA07.16-P-1004-01A

Bolt, rail to cylinder head

Nm

14

BA07.16-P-1006-01A

Banjo bolt, leak oil line to rail

Nm

20

Odkazované dokumenty