AR01.45-P-7500A | Remove/install oil pan | 2.11.11 |
ENGINES 111.940 /960 in MODEL 124
ENGINES 111.920 /921 /941 /945 /961 /974 in MODEL 202
ENGINES 111.946 in MODEL 170
ENGINES 111.945 in MODEL 208
P01.45-0208-09
| Remove/install | ||
1.1 | Remove front axle stabilizer bar (5) | Model 124 | |
Model 202, 208 | |||
2.1 | Drain coolant | Model 170 | |
| Notes on coolant | All engines | |
3 | Drain engine oil | ||
4.1 | Loosen fan cowl (3) from brackets and lay over the fan | Vehicles with fan cowl Installation: Adjust fan shroud (3) to fan. | |
5.1 | Loosen radiator (16) from brackets | Model 124 to avoid damaging the radiator when lifting the engine. | |
6.1 | Loosen top oil line (13) for power steering pump (arrow) | Model 124 to prevent strain on the oil line when lifting the engine. | |
7.1 | Loosen the cable strap for the engine wiring harness at the right wheel well | Model 124 To prevent strain on the engine wiring harness when raising the engine. | |
8 | Unscrew the exhaust at the exhaust manifold | ||
9.1 | Unscrew carrier for exhaust bracket on transmission | Except model 170 | |
10 | Pull out the oil level sensor plug (S43) | ||
11 | Unscrew screw/bolt (11) on the front engine mount below. | | |
12.1 | Loosen coolant hose on coolant thermostat - housing | Model 170 | |
13 | Unscrew screw/bolt (12) at lower rear engine mounts | | |
14 | Raise engine | Attach engine hoist (22) to front and rear engine lifting eyes and raise engine evenly at the front and rear. | |
Load regulator | |||
15 | Remove oil pan (56) together with oil gasket (56a) | Remove oil pan (56) in the direction of travel from below. Model 202, 208: To facilitate removal of the oil pan (56): | |
Remove oil pump | |||
Installation: Clean sealing surfaces, replace oil pan gasket (56a), pay attention to varying bolt lengths and bolt diameters | |||
Bolt plan for oil pan | |||
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Align oil pan (56) to rear contact surface on transmission. If the oil pan is not aligned to the transmission, this can result in noise and vibration problems. | |||
16 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
17 | Check for leaks with engine running |
Oil pan
Number | Designation | Engine | ||
BA01.45-P-1001-01A | Bolt, oil pan to cylinder crankcase | M6 | Nm | 10 |
M8 | Nm | 25 | ||
M10 | Nm | - | ||
BA01.45-P-1002-01A | Bolt, transmission bell housing to oil pan | Nm | 40 | |
Engine suspension, engine mounts, engine supports
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