AR01.30-S-5700A | Remove/install front cover on cylinder head | 2.3.10 |
ENGINE 611.980 in MODEL 638.094 /194 /294
with CODE (MQ4) Engine OM611 DE22 LA (75 KW)
with CODE (MQ5) Engine OM611 DE22 LA (90 KW)
ENGINE 611.980 in MODEL 638.094 /194 with CODE (MQ3) Engine OM611 DE22 A (60 KW)
S01.30-2510-09
1 Cylinder head cover
2 Chain tensioner
3 Sealing ring
7 Locking pawl
8 Top guide rail
9 Vacuum pump
4 Fuel pump (FP)
5 Screw
6 Front cover at cylinder head
| Remove/Install | ||
1 | Remove cylinder head cover (1) | ||
2 | Remove chain tensioner (2) | ||
Danger! | Risk of explosion if ignition takes place, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, naked flames or smoking. Wear protective clothing when handling fuel. | |
3 | Remove fuel pump (4) | ||
4 | Unscrew bolts (5) at front cover at cylinder head (6) | | |
| |||
5 | Raise locking pawl (7) of top guide rail (8) and turn off | Do not remove top guide rail. | |
6 | Detach front cover at cylinder head (6) to the front | Installation: Pay attention to dowel pins (6). Clean sealing surfaces. Coat sealing surface of front cover with sealant. Refer to: | |
| Notes on application of sealant to front cover at cylinder head | ||
Loctite sealant 5970 | |||
| |||
7 | Install in the reverse order | ||
| Inspect | ||
Danger! | Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury. Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation. | Secure vehicle to prevent it from moving. | |
8 | Inspect engine for leaks in normal operating state |
Cylinder head tightening torques
Number | Designation | Series 611.980 engine | ||
BA01.30-P-1006-01A | Bolt of front cover to cylinder head | Nm | 14 | |
112 589 00 25 00
Sealant gun
External Torx set
001 589 76 09 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1013-01A | Loctite sealant 5970 | A 003 989 98 20 |
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