D01.30-0001-09
D01.30-0011-06
1 Cylinder head
2 Allen head bolts
3 Cylinder head bolts
4 Fuel filter
5 Hexagon nuts
6 Wiring harness
7 Connector
8 Coolant hose
9 Coolant hose
10 Vacuum line
11 Vacuum line
12 Injection lines
13 Hexagon bolt
14 Copper hexagonal nut
15 Exhaust pipe
16 Exhaust manifold
17 Cylinder head gasket
18 Hexagon bolt
19 Hexagon bolt
| Remove/install | ||
| Cylinder head | May only be removed on a cooled off engine (danger of distortion) | |
1 | Disconnect ground cable from battery | ||
2 | Remove intake manifold | ||
3 | Slacken poly V-blet | Installation: Hexagonal bolt (22) for attaching tensioning lever must be inserted into the cylinder head before installing the intake manifold | |
4 | Pull out guide rail pins in cylinder head | ||
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Installation: Apply sealant to the slide rail pins | |||
5 | Remove camshaft | ||
6 | Remove injection nozzles | ||
7 | Disconnect exhaust pipe (15) on exhaust manifold (16) at the flange | ||
8 | Unscrew hexagonal bolt (18) on tensioning device shock absorber | ||
9 | Unscrew hexagonal bolt (19) on oil dipstick guide tube bracket | ||
10 | Remove fuel filter (4) on cylinder head | ||
11 | Detach coolant hose (8) on thermostat housing | ||
12 | Remove injection lines (12) | ||
13 | Pull off vacuum lines (10, 11). | ||
14 | Unplug connector for temperature sensor (7) | ||
15 | Remove wiring harness (6) | Unscrew hexagonal bolt (5) and lay wiring harness (6) to one side | |
16 | Detach coolant hose (9) | ||
17 | Unscrew cylinder head bolts (2, 3) | Pay attention to slackening diagram | |
18 | Installation: Oil cylinder head bolts (3) at thread and bolt head contact surface, insert and tighten as specified in tightening procedure. It is not necessary to retighten the cylinder head bolts (3). | ||
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19 | Measure the cylinder head bolts (3) | ||
20 | | ||
21 | Remove cylinder head (1) and take off cylinder head gasket (17) | Installation: Put new cylinder head gasket on crankcase. At the time of fitting, pay attention to clamping sleeves for fixing. | |
22 | Clean separating surfaces, check for cracks, clean the tapped holes | Blow out tapped holes free of oil and water | |
23 | Install in the reverse order |
Check values for cylinder head bolts
Number | Designation | Engine | ||
BE01.30-N-1001-01A | Cylinder head bolt | Thread diameter | M | 10 |
Length (L) when new | mm | 80/ 102/ 115 | ||
Length (L) | mm | 82 / 104 / 117 | ||
See picture | - | |||
Cylinder head
Number | Designation | Engine 601.943 | |||
BA01.30-N-1002-01B | Cylinder head on crankcase | M10 | Stage 1 | Nm | 10 |
Stage 2 | Nm | 35 | |||
Stage 3 | ° | 90 | |||
Stage 4 | ° | 90 | |||
BA01.30-N-1003-01B | Cylinder head on timing case cover | M8 | Nm | 23 | |
116 589 03 07 00
601 589 00 10 00
Screwdriver bit
T hexagon socket wrench
605 589 00 33 00
Puller
Repair materials
Number | Designation | Order number |
BR00.45-Z-1012-01A | Omnifit FD 3041 sealant | A 002 989 47 20 10 |
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