1 | Nuts |
2 | Holder for rear high voltage lines |
3 | High-voltage plug |
P47.70-A052-06
P47.70-A053-09
4 | Nuts | 7 | Electrical connector | |
5 | Screw | 8 | High-voltage plug | |
6 | Holder for front high voltage lines | 9 | Vent line |
10 | Plug |
11 | Bolts |
16 | Mounting points |
A100g1 | High-voltage battery |
P47.70-A054-05
P47.70-A055-08
12 | Plates | 13 | Bolts |
14 | Assembly device |
15 | Markings |
P47.70-A056-06
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | ||
Topical note | Notes on battery | ||
Topical note | Notes on coolant | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Notes on safety-relevant components | |||
| Remove | ||
1 | Check high-voltage battery (A100g1) for acute damage by means of a visual check. | ||
In the event of smoke generation or fire, notify the fire department! | |||
2 | Remove voltage of high-voltage on-board electrical system. | ||
3 | Switch off ignition and store transmitter key outside of transmitter range (min. 2 m). | ||
4 | Remove longitudinal member panels. | ||
5 | Secure vehicle on vehicle lift and lift. | ||
| |||
Ensure that the vehicle lift plates are flush from the vehicle lift safety devices to the vehicle interior. | |||
6 | Drain coolant of the auxiliary circuit. | ||
7 | Seal open connections with suitable stop plugs. | Stop plug | |
8 | Remove front underfloor paneling. | ||
| Check | ||
9 | Perform transport safety assessment with diagnostic device. | ||
| |||
To do this, select the following menu item: | |||
10 | Perform check of the high-voltage battery (A100g1) with the diagnostic system and print out control unit log. | ||
| |||
11 | Remove nuts of the rear fender liner from the high-voltage battery (A100g1). | ||
12 | Remove nuts (1) from the holders of the rear high voltage lines (2). | ||
13 | Remove high-voltage plugs (3) and remove together with the holders of the rear high voltage lines (2) from the high-voltage battery (A100g1). | ||
14 | Seal high-voltage plugs (3) and their connections on the high-voltage battery (A100g1) with protective covers. | Set of protective covers | |
15 | Remove screw (5) of the holder of the front high voltage lines (6). | ||
16 | Remove nuts(4). | ||
17 | Remove high-voltage plugs (8) and remove together with the holder of the front high voltage lines (6) from the high-voltage battery (A100g1). | ||
18 | Seal high-voltage plugs (8) and their connections on the high-voltage battery (A100g1) with protective covers. | Set of protective covers | |
19 | Disconnect the electrical connector (7). | ||
20 | Remove bleed line (9). | ||
21 | Remove stop plugs (10). | ||
22 | Place assembly device (14) under the high-voltage battery (A100g1). | ||
| 001 588 00 54 00 Assembly device | ||
23 | Align plates (12) of the assembly device (14) so that the screws (13) are accessible. | ||
24 | Lower the vehicle until the high-voltage battery (A100g1) rests on the assembly device (14) and the red markings (15) on the feet of the assembly device (14) are no longer visible. | | |
25 | Remove screws (11) of the high-voltage battery (A100g1). | ||
26 | Remove screws (13) of the high-voltage battery (A100g1). | ||
27 | Carefully lift vehicle until the high-voltage battery (A100g1) rests freely on the assembly device (14). | | |
Helper required. | |||
| Check | ||
28 | Check previously non-visible areas of the housing of the high-voltage battery (A100g1) and enter them in the transportability analysis sheet of the high-voltage batteries. | ||
29 | Position high-voltage battery (A100g1) with assembly device (14) at center on lifting platform. | ||
30 | Place high-voltage battery (A100g1) from assembly device (14) in transport box. | When replacing the high-voltage battery (A100g1). | |
| 000 588 16 31 00 Adapter | ||
| 001 588 00 54 00 Assembly device | ||
31 | Pack high-voltage battery (A100g1) properly for return delivery. | When replacing the high-voltage battery (A100g1). | |
A used high-voltage battery (A100g1) may only be handed over for transportation when the transportability has been determined and documented, and the high-voltage battery (A100g1) has been properly packed. | |||
| Install | ||
32 | Screw suitable drifts at two outer attachment points (16) of high-voltage battery (A100g1) into body. | Use the two long drifts from the drift set. | |
Drift | |||
33 | Align plates (12) of the assembly device (14) so that the threads for the screws (13) are accessible. | ||
| 001 588 00 54 00 Assembly device | ||
34 | Remove high-voltage battery (A100g1) from transport box and set down on assembly device (14). | When replacing the high-voltage battery (A100g1). | |
| 000 588 16 31 00 Adapter | ||
| 001 588 00 54 00 Assembly device | ||
35 | Align high-voltage battery (A100g1) under the vehicle so that the drifts are located above the outer attachment points of the high-voltage battery (A100g1). | Drift | |
36 | Carefully lower vehicle so that there is still approx. 1 cm of space between the high-voltage battery (A100g1) and the body. | ||
37 | Screw in screws (13) of the high-voltage battery (A100g1). | Screw/bolt, high-voltage battery to body | |
38 | Screw in screws (11) of the high-voltage battery (A100g1). | Screw/bolt, high-voltage battery to body | |
39 | Lift vehicle lift until the high-voltage battery (A100g1) no longer rests on the assembly device (14). | ||
40 | Put assembly device (14) away. | ||
41 | Install stop plugs (10). | ||
42 | Attach bleed line (9). | ||
43 | Remove protective covers of the high-voltage plugs (8) and remove their connections from the high-voltage battery (A100g1). | ||
44 | Attach high-voltage plugs (8) together with the holder for the front high voltage lines (6) to the high-voltage battery (A100g1). | ||
45 | Attach nuts (4). | ||
46 | Screw in screw (5) at the holder for the front high voltage lines (6). | ||
47 | Connect electrical connector (7). | ||
48 | Remove protective covers of the high-voltage plugs (3) and remove their connections from the high-voltage battery (A100g1). | ||
49 | Attach high-voltage plugs (3) together with the holders for the rear high voltage lines (2) to the high-voltage battery (A100g1). | ||
50 | Attach nuts (1). | ||
51 | Attach nuts of the rear fender liner to the high-voltage battery (A100g1). | ||
52 | Remove stop plugs from the connections of the auxiliary circuit. | ||
53 | Connect coolant hoses of the auxiliary circuit and fill with coolant. | ||
54 | Install front underfloor paneling. | ||
55 | Lower vehicle and release. | ||
56 | Install longitudinal member panel. | ||
57 | Perform commissioning of high-voltage battery (A100g1). | ||
| |||
Commissioning is performed via the battery management system control unit. | |||
58 | Perform commissioning of the high-voltage on-board electrical system using diagnostic system. |
001 589 03 91 00
Set of protective covers
715 589 09 15 00
Drift
129 589 00 91 12
Stop plug
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