ar4330w0006a

Remove and install heat exchanger

ประเภท ar · หัวข้อ 43.30 · เวอร์ชัน 0121 · 2019-07-16

ใช้กับ: Model 930, 932, 933, 934, 950, 952, 953, 954 with code BA9 (Voith secondary retarder R 115)

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ตำแหน่ง

กลุ่มฟังก์ชัน 2 Chassis › 43 Brakes - pneumatic system and auxiliary brakes › 43.30 Retarder (hydraulic) — ซีรีส์ 930 · ซีรีส์ 932 · ซีรีส์ 933 · ซีรีส์ 934 · ซีรีส์ 950 · ซีรีส์ 952 · ซีรีส์ 953 · ซีรีส์ 954

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.21 Retarder › 21.21.35 Heat exchanger/cooling — ซีรีส์ 930 · ซีรีส์ 932 · ซีรีส์ 933 · ซีรีส์ 934 · ซีรีส์ 950 · ซีรีส์ 952 · ซีรีส์ 953 · ซีรีส์ 954

AR43.30-W-0006A

Remove and install heat exchanger

15.07.2019

Model

930, 932, 933, 934, 950, 952, 953, 954

with code BA9 (Voith secondary retarder R 115)

Remove and install heat exchanger

W43.30-1134-09

Shown on model 950

1

Heat exchanger

4

Oil reservoir

7

O-ring

2

Retarder housing

5

O-ring

8

Washer

3

Stretch bolt

6

O-ring

9

Stretch bolt

Remove

Topical note

Notes on heat exchanger

AH43.30-N-0002-01HV

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Warning

Risk of injury caused by touching hot retarder and by scalding from hot retarderoil. Risk of injury to skin or eyes caused by retarder oil escaping under high pressure

Do not carry out any work unless retarder is switched off. Wear suitable protective clothing and safety glasses when working on the hot retarder.

AS43.30-Z-0001-01A

1

Drain oil from retarder and determine oil filling capacity.

Model 930, 932, 933, 934, 950, 952, 953, 954
with code BA9 (Voith secondary retarder R 115)

AP43.30-W-4310A

2

Remove retarder.

AR43.30-W-0002A

3

Screw grab handle into retarder and place retarder onto working surface.

Handle

*312589013100

4.1

Remove coolant temperature sensor.

Model 950, 952, 953, 954

AR43.30-W-0015A

4.2

Remove coolant temperature sensor.

Model 930, 932, 933, 934

AR43.30-W-0019MP

5

Detach heat exchanger (1) from oil container (4) and remove O-rings (5, 6 and 7).

Support heat exchanger.

6

Check heat exchanger.

AR43.30-W-0007A

Install

7

Insert new O-rings (5, 6 and 7) into bores.

Lightly grease new O-rings.

Vaseline

*BR00.45-Z-1015-06A

8

Attach heat exchanger (1) to oil container (4).

Replace stretch bolts (3 and 9).

Stretch bolt, retarder housing to heat exchanger

*BA43.30-N-1004-01A

Stretch bolt, top of heat exchanger to oil reservoir

*BA43.30-N-1018-01A

9.1

Install coolant temperature sensor.

Model 950, 952, 953, 954

AR43.30-W-0015A

9.2

Install coolant temperature sensor.

Model 930, 932, 933, 934

AR43.30-W-0019MP

10

Pour in retarder oil.

Model 930, 932, 933, 934, 950, 952, 953, 954
with code BA9 (Voith secondary retarder R 115)

AP43.30-W-4310A

11

Install retarder.

AR43.30-W-0002A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Allow engine to warm up at moderate rpm to a coolant temperature of approx. 80 °C and maintain this coolant temperature for approx. 5 min.

The cooler can be covered if necessary.

13

Flush retarder system.

Retarder - oil change

AP43.30-W-4301A

Only there is coolant in the retarder oil.

Via several light brake applications, flush retarder system; then drain oil and refill retarder again.
Repeat process 2 to 3 times.

14

Degrease the cooling and heating system of vehicle.


Model 930, 932, 933, 934 with Engine 541.9, 542.9

AR20.00-W-1030G

MODEL 950, 952, 953, 954 WITH ENGINE 541.9, 542.9

AR20.00-W-1030B

Engine 906.9

AR20.00-W-1030A

Only if there is oil in the coolant.

Retarder

Number

Designation

MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE BA9 (Voith secondary retarder R 115)

BA43.30-N-1004-01A

Stretch bolt, retarder housing to heat exchanger

M14150

Initial torque

Nm

50

Final torque

°

90

Retarder

Number

Designation

MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE BA9 (Voith secondary retarder R 115)

BA43.30-N-1018-01A

Stretch bolt, top of heat exchanger to oil reservoir

M1465

Initial torque

Nm

50

Final torque

°

40

Remove and install heat exchanger

312 589 01 31 00

Handle

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-06A

Vaseline

Friedrich Scharr KG
Liebknechtstr. 50
70565 Stuttgart, Germany
Tel. +49 711 7868-481
Fax +49 711 7868-489
www.scharr.de

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