ar2631w0101a

Remove/install radial shaft seal and pilot bushing for range group shift rod

ประเภท ar · หัวข้อ 26.31 · เวอร์ชัน 0505 · 2012-02-27

ใช้กับ: TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

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ตำแหน่ง

กลุ่มฟังก์ชัน 2 Chassis › 26 Manual transmission › 26.31 Range group

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting

ใช้กับเครื่องยนต์/เกียร์ด้วย: 715 350, 715 370, 715 380, 715 500, 715 507, 715 510, 715 513, 715 515, 715 517, 715 520, 715 525, 715 527, 715 540, 715 561, 715 567, 715 568

AR26.31-W-0101A

Remove/install radial shaft seal and pilot bushing for range group shift rod

27.2.12

TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

Remove/install radial shaft seal and pilot bushing for range group shift rod

W26.31-1010-06

Shown on transmission 715.5

1 Range group shift cylinder (with code (GS1) "Manual" gearshift or with (GS3) "Hydraulic" gearshift)

2 Range group cylindrical actuator, (with code (GS2) gear control)

3 Range module (with code (GS7) Gear control II or with code (GE3) Mercedes PowerShift) or with code (GE7) Mercedes PowerShift 2)

4.1 Screw plug (transmission 715.350)

4.2 Screw plug (transmission 715.5)

5 Spring

6 Pin

7 Shift piston

8 Piston rod

9 Bearing bolt

B63 Range sensor (SRA) (only with code (GS2) Gear control)

15 Breather connection (for transmission 715.350 only)

Remove/install radial shaft seal and pilot bushing for range group shift rod
Remove/install radial shaft seal and pilot bushing for range group shift rod

W26.31-1012-01

W26.31-1013-01

10 Radial shaft seal

11 Pilot bushing

12 Drift

13 Internal extractor

14 Counter stay

Modification notes

14.10.08

Value changed: Transmission housing rear section to transmission housing center part

Transmission 715.350

*BA26.40-N-1002-01KL

Removing

1.1

Remove range group shift cylinder (1)

Vehicles with code (GS1) "Manual" gearshift or with code (GS3) "Hydraulic" gearshift

AR26.18-W-3100B

Vehicles with code (GS2) Gear control

AR26.18-W-3100A

1.2

Remove range module (3)

Vehicles with code (GE3) Mercedes PowerShift or with code (GE7) Mercedes PowerShift 2 or with code (GS7) Gear control II

AR26.20-W-1006A

2

Detach breather fitting (15) from screw plug (4.1)

Only with transmission 715.350.

3

Unscrew screw plug (4.1 or 4.2) and remove spring (5)

The screw plug (4.1 or 4.2) is spring-loaded.

4

Shift gearshift into neutral

Only vehicles with code (GS1) "Manual" gearshift or code (GS3) "Hydraulic" gearshift.

5

Pull out pin (6) approx. 15 mm

6

Remove range sensor (SRA) (B63)

Only on vehicles with code (GS2) Gear control.

7

Mark shift piston (7) when in "12 o'clock position" (arrow)

8

Remove transmission housing bolt on right bearing pin (9)

Only with transmission 715.350.

9

Unscrew bearing pin (9)

10

Turn shift piston (7) through 180° with piston rod (8) and pull out

11

Remove pilot bushing (11) and radial shaft seal (10)

Internal extractor (13)

*000589273300

Counter stay (14)

*000589333300

Install

12

Install radial shaft sealing ring (10) until it abuts

Coat new radial shaft sealing ring (10) with synthetic grease and install with the lock washer pointing inwards (oil side).

*BR00.45-Z-1027-06A

Drift (12)

*714589051500

13

Install pilot bushing (11) until it abuts

Drift (12)

*714589051500

14

Install shift piston (7) with piston rod (8)

The identification (arrow) on the shift piston (7) must be in the "6 o'clock position".

15

Rotate shift piston (7) through 180° with piston rod (8) and hook shift fork into piston rod

Using a small screwdriver attach the shift fork through the left bore of the bearing pin (9).

16

Install bearing bolt (9)

Secure thread of bearing pin (9) using instant-set adhesive.

*BR00.45-Z-1133-02A

Transmission 715.350/370/380/515/

525

*BA26.31-N-1001-01KL

Transmission 715.500/507/510/513/

517/520/527/540/561/567/568

*BA26.31-N-1001-01A

17

Screw in transmission housing bolt on the right-hand bearing pin (9)

Only with transmission 715.350.

*BA26.40-N-1002-01KL

18

Install range sensor (SRA) (B63)

Only on vehicles with code (GS2) Gear control.

*BA26.19-N-1003-01A

19

Install screw plug (4.1 or 4.2) with spring (5)

It is essential to tighten the screw plug (4.1 or 4.2) to the specified tightening torque, otherwise the transmission housing can be damaged.

Transmission 715.350/370/380/515/525

*BA26.40-N-1008-01KL

Transmission 715.500/507/510/513/517/
520/527/540/561/567/568

*BA26.40-N-1007-01D

20

Clip breather fitting (15) onto screw plug (4.1)

Only with transmission 715.350.

21.1

Install range group shift cylinder (1)

Vehicles with code (GS1) "Manual" gearshift or with code (GS3) "Hydraulic" gearshift

AR26.18-W-3100B

Vehicles with code (GS2) Gear control

AR26.18-W-3100A

21.2

Install range module (3)

Vehicles with code (GE3) Mercedes PowerShift or with code (GE7) Mercedes PowerShift 2 or with code (GS7) Gear control II

AR26.20-W-1006A

Sensors

Number

Designation

Transmission
715.500/507/510/513/520/540
with code GS2

BA26.19-N-1003-01A

Range sensor to transmission housing

Nm

60

Range group

Number

Designation

Transmission
715.500/507/510/
513/517/520/
527/540/561/
567/568

BA26.31-N-1001-01A

Shift fork bearing bolt to transmission housing

M20

Nm

120

M27

Nm

180

Range group

Number

Designation

Transmission
715.350

Transmissions
715.370/380

BA26.31-N-1001-01KL

Shift fork bearing bolt to transmission housing

M20

Nm

120

120

M27

Nm

180

180

Range group

Number

Designation

Transmission 715.515/525

BA26.31-N-1001-01KL

Shift fork bearing bolt to transmission housing

M20

Nm

120

M27

Nm

180

Housing

Number

Designation

Transmission 715.500/507/
510/513/517/
520/527/540

Trans-mission 715.561/
567/568

BA26.40-N-1007-01D

Range group shift lock to transmission housing

Nm

100

100

Housing

Number

Designation

Transmission
715.350

Transmissions
715.370/380

BA26.40-N-1002-01KL

Rear section of transmission housing to
center section of transmission housing

Nm

70

70

BA26.40-N-1008-01KL

Range group shift lock to transmission housing

Nm

50

100

Housing

Number

Designation

Transmission 715.515/525

BA26.40-N-1002-01KL

Rear section of transmission housing to
center section of transmission housing

Nm

70

BA26.40-N-1008-01KL

Range group shift lock to transmission housing

Nm

100

Remove/install radial shaft seal and pilot bushing for range group shift rod
Remove/install radial shaft seal and pilot bushing for range group shift rod
Remove/install radial shaft seal and pilot bushing for range group shift rod

714 589 05 15 00

000 589 27 33 00

000 589 33 33 00

Drift

Counter stay

Internal puller

Repair materials

Number

Designation

Order number

BR00.45-Z-1027-06A

Synthetic grease 50 g

A 001 989 32 51 10

BR00.45-Z-1133-02A

Loctite 243

A 613 989 09 71

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