Remove/install coolant pump

AR20.10-T-1271AA

12.7.01

ENGINE 457.942 in MODEL NMB671.015 /020 /021 /030 /042 /332 /333

T20.10-0021-01

1 Coolant pump

2 Poly-V-belt, coolant pump and generator

3 Belt pulley

5 Coolant outlet connection

7 Coolant filler connection

8 Hose clamp

9 Guide pulley

T20.10-0022-01

T20.10-0032-02

View side-left

1 Coolant pump

10 Water connection, retarder

 	Remove/Install
 Danger!	Lethal Hazard from being drawn into rotating vehicle parts	Do not insert your hand into rotating parts. Wear closed and snug-fitting work clothes. Secure area of rotating vehicle components against unauthorized access.	AS00.00-Z-0004-01A
1	Close the shutoff valves of the cooling system	 See Operating Instructions
Danger!	Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection.	AS20.00-Z-0001-01A
2	Drain coolant	 Installation: Pour in coolant.
			*BF20.00-N-1001-01D
	Notes on coolant	All engines	AH20.00-N-2080-01A
3	Open the left rear maintenance flap of the vehicle
4	Open the tailgate and hinge down the bumper cover
5	Slacken bolts of belt pulley (3).	 Do not remove the bolts.
		 Installation: Tighten the bolts of the belt pulley (3).
			*BA20.10-N-1004-01K
			*000589642100
6	Remove the poly-V-belt, the coolant pump and the generator (2)		AR13.21-T-1201AA
7	Detach the belt pulley (3) from the coolant pump (1)	 Installation: Only screw in the bolts of the belt pulley (3), but do not tighten them.
8	Remove guide pulley (9)
9	Remove the tensioning device from the poly-V-belt		AR13.25-T-3200AA
10	Detach the hose clamp (8) from the coolant inlet nipple (7)
11	Detach the coolant inlet nipple (7) from the coolant pump (1) and the crankcase	 Installation: Clean sealing surfaces, install new gasket.
			*BA20.10-N-1002-01K
			*000589642100
12	Remove the coolant outlet nipple (5)		AR20.10-T-2460BB
13	Detach the water connection of the retarder (10) from the coolant pump (1)	 Installation: Clean sealing surfaces, install new gasket.
			*BA20.10-N-1008-01K
			*000589642100
14	Detach the coolant pump (1) from the crankcase	 Installation: Clean sealing surfaces, apply a thin film of grease to the replaced gasket and fit it on the coolant pump (1).
			*BA20.10-N-1003-01K
			*000589642100
15	Install in the reverse order
	Check
16	Inspect the condition of hose clamps, the coolant outlet nipple (5), coolant inlet nipple (7) as well as the coolant pump (1), and check them for leaks

 Coolant pump, coolant thermostat

Number	Designation		Engine 457.9


BA20.10-N-1002-01K	Bolt, coolant inlet connection to coolant pump	Nm	50
BA20.10-N-1003-01K	Bolt of coolant pump to crankcase	Nm	30
BA20.10-N-1004-01K	Bolt of belt pulley to coolant pump	Nm	25
BA20.10-N-1008-01K	Bolt of retarder water connection to coolant pump	Nm	25

 Engine cooling system

Number	Designation			Engine 457.942


BF20.00-N-1001-01D	Coolant capacity	without VOITH retarder	Liters	76...92
		with VOITH retarder	Liters	-
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A
			Sheet	BB00.40-P-0325-02A

Torque wrench

000 589 64 21 00

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