ar1440p2006lfd

Remove/install SCR catalytic converter

ประเภท ar · หัวข้อ 14.40 · เวอร์ชัน 0300 · 2014-07-24

ใช้กับ: ENGINE 642 in MODEL 222 with CODE U77 (Diesel Emission control BLUETEC (SCR))

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — ซีรีส์ 222

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.50 Exhaust aftertreatment unit — ซีรีส์ 222

ใช้กับเครื่องยนต์/เกียร์ด้วย: 642 ***

AR14.40-P-2006LFD

Remove/install SCR catalytic converter

10.07.2014

ENGINE

642 in MODEL 222

with CODE U77 (Diesel Emission control BLUETEC (SCR))

Modification notes

06.06.2014

Tightening torque for rear reinforcement screw/bolt on frame floor assembly, added

Operation step 3

Remove/install SCR catalytic converter

Shown on MODEL 222 with CODE M005 (4MATIC)

1

Catalytic converter DPF unit

2

Clamp

3

SCR catalytic converter

4

Reinforcement

5

Clamp

6

Engine support

P14.40-2509-12

Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Danger !

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Remove center and rear engine compartment paneling downwards

AR61.20-P-1105LF

2

Detach clamp (2)

Installation: Replace sealing ring between catalytic converter diesel particulate filter unit (1) and SCR catalytic converter (3).

Installation: Align components of the exhaust system before tightening the clamp (2) free of tension.

Pay attention to installation position of clamp (2).

Screw/bolt, clamp for oxidation catalytic converter

*BA49.10-P-1011-01AN

3

Remove reinforcement (4)

MODEL 222 with ENGINE 642
with CODE U77 (Diesel Emission control BLUETEC (SCR))
without CODE M005 (4MATIC)

Screw/bolt, rear reinforcement to frame floor assembly

*BA61.10-P-1004-01K

4

Detach NOx sensors at SCR catalytic converter (3)

AR14.40-P-2038LF

5

Unscrew union nut for temperature sensor upstream of SCR catalytic converter (3) and remove temperature sensor

AR14.40-P-2011LF

6

Detach AdBlue® metering valve at SCR catalytic converter (3) and place with attached lines to one side


ENGINE 642.861/867 in MODEL 222
with CODE U77 (Diesel Emission control BLUETEC (SCR))

AR14.40-P-2000LF

7

Detach clamp (5)

Screw/bolt, clamp for front/center/rear exhaust system

*BA49.10-P-1006-01AN

8

Detach SCR catalytic converter (3) from holder on frame floor assembly

9

Detach SCR catalytic converter (3) on rear engine support (6)

Screw/bolt, bracket for elastomer bearing for front exhaust system to rear engine support

*BA49.10-P-1005-01AN

10

Remove SCR catalytic converter (3)

For vehicles except code M005 (4MATIC)
Helper required.

Clean

11

Remove combustion and corrosion residue at separating points

12

Install in the reverse order

13

Connect diagnostic system, read out fault memory and delete if necessary

AD00.00-P-2000-04B

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

14

Carry out an engine test run and test exhaust system for leaktightness

Exhaust system

Number

Designation

ENGINE 642 in MODEL 222

BA49.10-P-1005-01AN

Screw/bolt, bracket for elastomer bearing for front exhaust system to rear engine support

Nm

20

Exhaust system

Number

Designation

ENGINE 642 in MODEL 222

BA49.10-P-1006-01AN

Screw/bolt, clamp for front/center/rear exhaust system

M8

Nm

35

Exhaust system

Number

Designation

ENGINE 642 in MODEL 222

BA49.10-P-1011-01AN

Screw/bolt, clamp for oxidation catalytic converter

Nm

20

Frame floor assembly

Number

Designation

MODEL 222.0/1/9

BA61.10-P-1004-01K

Screw/bolt, rear reinforcement to frame floor assembly

Nm

50

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