AP00.20-T-0011CB | Maintenance service | 10.11.09 |
MODEL NMB613.367 with ENGINE 457.944 with TRANSMISSION 714.120 with REAR AXLE 746.211 /216 with CODE (B10) Voith retarder R115 (integrated)
with STEERING ZF 8098 for O560,
with FRONT AXLE VOSE with disk brake system Lucas D3,
with rear axle 746.211/216 with disk brake system Knorr SB 7000
Bus O 560
Model designation 613.367
T00.10-0006-01
Maintenance
V2 Adjust valve clearance
at 1st, 3rd, 5th, 7th, etc. general maintenance
Z2 Additional operations at every 2nd maintenance service
Z3 Operations in addition to every 3rd maintenance service
Z5 Additional work every 5th maintenance service
J1 Maintenance operations once a year
J2 Maintenance operations every 2 years
J3 Maintenance jobs every 3 years
J4 Maintenance work every 4 years
km1 Maintenance operations at 300,000 km or once a year
Chassis no. : __________________________________ Order number: _________________________________ Kilometer reading: _________________________________ Vehicle license no.: _________________________________ Date: ___________ Confirm carrying out the work by signature. Technician: ________________________________________________________ |
Check by customer service adviser | Condition on receipt OK not OK | ||
| Check vehicle for damage to paintwork, corrosion and accident damage | | |
| Date of tachograph inspection | | |
| Due date of main inspection (HU) | | |
| Due date of safety check (SP) | | |
| Due date of exhaust emissions inspection (AU) | | |
| Read out fault memory | | |
Oil service | completed | ||
Oil change | |||
| Engine: Oil and filter change Observe notes in maintenance booklet and MB Specifications for Operating Fluids! | Carry out yes no See confirmations in maintenance booklet | |
Z3 | Rear axle Observe notes in maintenance booklet and MB Specifications for Operating Fluids! | Carry out yes no See confirmations in maintenance booklet | |
Z5 | Manual transmission Observe notes in maintenance booklet and MB Specifications for Operating Fluids! | Carry out yes no See confirmations in maintenance booklet | |
Z3 | Voith Retarder (including heat exchanger) Observe notes in maintenance booklet and MB Specifications for Operating Fluids! | Carry out yes no See confirmations in maintenance booklet | |
J3 | Oil in refrigerant compressor Observe notes in maintenance booklet and MB Specifications for Operating Fluids! Also replace oil at 1st maintenance service | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater Carry out yes no | |
with CODE (HKG) Konvekta ACX 623 air conditioning with roof heater Carry out yes no | |||
| Bevel gear of fan drive - Oil change Observe notes in maintenance booklet and MB Specifications for Operating Fluids! | Carry out yes no | |
Maintenance | |||
Function test | |||
J1 | Driving brake and parking brake | | |
J1 | Door and reversing system | | |
| Signaling system, indicator lamps | | |
| Headlamps, exterior lamps | | |
| Windshield wipers, windshield washer system | | |
| Air conditioning: Heater, ventilation | | |
| Air conditioning: Auxiliary heating | | |
J1 | Emergency unlocking, inside and outside | | |
Check for leaks and check condition | Look for chafing and check routing! | ||
| Intake manifold between air filter and engine | | |
| Hose connector between charge air cooler and engine | | |
| Cooling and heating system: Radiator, lines and hoses in engine/transmission area | | |
| Exhaust system | | |
J1 | All major assemblies: Engine, transmission, retarder, rear axle, steering, steering pump | | |
J1 | Detachable engine parts: Check for leaks and condition | | |
J1 | All lines, hoses and ABS sensor cables | | |
J1 | Reservoirs, hydraulic equipment, dampers, steering dampers, covers, boots, protective caps | | |
| Oil lines, fuel lines, coolant lines, compressed-air lines and refrigerant lines in engine compartment | | |
Z2 | Clean major assembly breather externally (rear axle) | | |
J1 | Check sealing of roof hatches or emergency escape hatches for leaks. | Check the handles fitted with tamperproof seals on the emergency escape hatches. | |
Check and correct fluid level | In the event of fluid loss not caused by consumption: Determine and eliminate cause, subject to separate repair order. | ||
| Batteries | | |
| Cooling system of engine | ______°C Correct subject to a separate repair order. | |
| Clutch operator | | |
| Power steering | | |
| Windshield washer system | | |
Lubricating work | |||
| Lubrication points: with grease gun: Steering knuckle, propeller shaft with grease (loose), oil (can): Joints, levers, fork ends | | |
| Lubricate clutch pedal assembly | | |
Z2 | Steering idler arm | | |
Z2 | Bearing of shifter shafts | | |
Z2 | Fan bearing | | |
Engine | |||
V2 | Check valve clearance, set if necessary | | |
| Combination air filter: Clean dust receptacle | | |
| Air filter with paper insert: Check for contamination (maintenance indicator), clean according to findings or replace. | Replace paper element after cleaning three times, every 3 years at the latest. Paper element replaced yes no | |
| V-belt: Check condition and retension if necessary | | |
| Check poly-V belt for wear and damage | | |
| Align engine mount | | |
Z2 | Replace fuel filter | | |
| Drain fuel prefilter | | |
Z2 | Fuel prefilter with water separator: Replace filter element | | |
| Auxiliary heater: Replace fuel filter | | |
Cooling | |||
| Clean coolant filter | | |
J3 | Replace coolant | Observe coolant composition. Carry out yes no See confirmations in maintenance booklet | |
| Inspect charge air cooler for external soiling, clean according to condition | | |
| Inspect radiator for external soiling, clean according to condition | | |
J3 | Check coolant and heating water hoses and replace if necessary. | | |
Clutch | |||
| Clutch: Check lining thickness on wear indicator | | |
J3 | Clutch operation: Replace brake fluid | | |
climate control | |||
| Air conditioning: Air conditioning maintenance | With code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
| Air conditioning: Check refrigerant level of air conditioning system | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
| Air conditioning: Check oil level in refrigerant compression | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
| Air conditioning: Clean air filter for passenger compartment ventilation, replace if necessary | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
| Air conditioning: Clean dust filter for heater and/or ventilation, replace if necessary | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
| Air conditioning: Replace recirculated air filter | | |
J1 | Air conditioning: Clean condenser | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
J1 | Air conditioning: Replace dehydrator | Except code (HKG) Konvekta ACX 623 air conditioning with roof heater | |
J1 | Air conditioning: Check function of condenser blower | | |
Chassis and body | |||
J2 | Front axle wheel hubs: Check tapered roller bearings | | |
J2 | Front axle wheel hubs: Oil change | | |
J2 | Rear axle wheel hubs: Check tapered roller bearings | | |
J1 | Check lining thickness of brake pads and condition of brake disks Residual brake lining thickness: left front right front left rear right rear | | |
J1 | Automatic brake adjuster: Checking adjuster | | |
| Checking adjuster | ||
| Compressed-air reservoir: Drain condensation | | |
| Air filter for air compressor intake: Check indicator, replace cartridge if necessary | | |
| Clean cyclone separator, replace filter | | |
J1 | Compressed air drier: Replace granulate cartridges | | |
| Pipe filter: Clean filter element | | |
Z3 | Replace power steering filter cartridge | | |
| Remove/install cartridge in oil sump | ||
km1 | Checking condition of steering mechanism | | |
J1 | Headlamps: Check adjustment, adjust if necessary | | |
J1 | Batteries: Clean, retighten and grease the cable connectors, check and tighten ground connection | | |
Z2 | Electrical system: Starter, alternator, batteries, ground connections Check cables for chafing and loose connections, tighten | | |
J1 | Auxiliary heater: CO2-Check content and adjust if necessary | | |
J1 | Auxiliary heater: Replace fuel pump. | | |
J1 | Smoke alarm (lavatory) - replace battery | With ARGUS smoke alarm, contact the | |
J1 | Trailer hitch: Check that it works properly, check its clearance and that is correctly mounted | | |
| Check tires for damage and crack formations | | |
| Tire inflation pressure: Check, correct if necessary, including spare wheel | | |
J2 | Check corrosion protection of underbody before the start of the colder seasons, repair subject to separate repair order if necessary | | |
J3 | Check framework preservation and cavity preservation and retreat if necessary | | |
J4 | Clean underbody and framework areas accessible from below, check drain bores for contamination | Carry out yes no See confirmations in maintenance booklet | |
J4 | Check cavities and seal between framework and paneling and recondition subject to separate repair order if necessary | Carry out yes no See confirmations in maintenance booklet | |
Check bolts and nuts for tight seating | Tighten if necessary | ||
| Engine: Exhaust system flange | | |
| Chassis and body: - Engine mount on substructure - Flanges of propeller shafts - Bearing brackets of steering idler arms - End crossmember on substructure - Trailer hitch | | |
Retighten screws and nuts Observe official torque specifications! | |||
| Spring bracket on spring support | | |
Z2 | Chassis and body: Front axle: - Control arm attachments - Control arm plate - Supporting strut levers - Supporting struts - Damper mounts - Damper - Stabilizer Rear axle - Control arm attachments on substructure - Stabilizer | | |
Z2 | Chassis and body: Trailing arm and transverse control arm of rear axle | | |
| Wheels | | |
Final inspection | |||
| Test drive or test stand | Pay attention to road safety of vehicle. Check brakes, steering, tires, illumination, signaling system. | |
Mercedes-Benz Türk AŞ | After Sales Servis SSH/SST-EL | Satış Sonrası Hizmetleri SSH/SST-EL |
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