ar0716p1000mcd

Remove/install injectors

Tip ar · temă 07.16 · versiune 0104 · 2019-05-08

Valabil pentru: Engine 660.9 in model 451.3/4

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Încadrare

Grupă funcțională 1 Motor › 07 Pregătirea amestecului › 07.16 Sistem de injecţie Diesel Common-Rail — Seria 451 (modele 3**, 4**) · Seria 660 (modele 9**)

EinPAS 15 Motor › 15.45 Management motor › 15.45.42 Distribuitor combustibil/rampă/duză/injector — Seria 451 (modele 3**, 4**) · Seria 660 (modele 9**)

AR07.16-P-1000MCD

Remove/install injectors

23.04.2019

Engine

660.9 in model 451.3/4

Remove/install injectors

P07.16-3296-08

1

Pressure line

4

Screw

Y76/1

Cylinder 1 fuel injector

2

Securing clamp

5

Clamping claw

Y76/2

Cylinder 2 fuel injector

3

Leak oil line

6

Clamp

Y76/3

Cylinder 3 fuel injector

Remove/install

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Notes about Common-Rail components

AH07.16-P-0002-01TX

1

Lower rear drive module

AR01.00-P-3050MCC

2

Lower vehicle with vehicle lift

3

Remove injection lines of the fuel injectors (Y76/1, Y76/2, Y76/3)

AR07.16-P-1080MCD

Installation: Check fuel injectors (Y76/1, Y76/2, Y76/3) after the engine test run for leak tightness.

4

Remove pressure line (1)

AR07.03-P-7000MCD

5

Release and disconnect electrical connectors from the fuel injectors (Y76/1, Y76/2, Y76/3)

6

Release and remove safety clips (2) of the leak oil line (3)

Installation: Engage leak oil line (3) audibly in the safety clips (2).

7

Release leak oil line (3) from the fuel injectors (Y76/1, Y76/2, Y76/3) and remove

Check condition of the leak oil line (3) and replace if necessary. It must not be possible to twist individual pieces of hose without any force.

Installation: Install leak oil line (3) only after installing the safety clips (2).

8

Remove screws (4) from the threaded holes in the cylinder head

The screws (4) remain in the clamping claws (5).

Bolt, injector clamping claw to cylinder head

*BA07.16-P-1001-01E

9

Mark installation location of the fuel injectors (Y76/1, Y76/2, Y76/3)

When reinstalling the fuel injectors (Y76/1, Y76/2, Y76/3).

10

Release fuel injectors (Y76/1, Y76/2, Y76/3), remove together with the clamping claws (5), clamps (6), and screws (4), and cover injector nozzles with suitable plugs

Installation: Install new sealing rings on the fuel injectors (Y76/1, Y76/2, Y76/3) and screws (4). Grease fuel injectors (Y76/1, Y76/2, Y76/3) with special grease.

Special grease

*BR00.45-Z-1036-06A

11

Clean injector wells with suitable round brush

12

Blow out injector wells and threaded holes

13

Clean fuel injectors (Y76/1, Y76/2,Y76/3)

When reinstalling the fuel injectors (Y76/1, Y76/2, Y76/3).

14

Install in the reverse order

15

Read out fault memory, delete if necessary, and perform classification of the fuel injectors (Y76/1, Y76/2, Y76/3)

When replacing the fuel injectors (Y76/1, Y76/2, Y76/3).

AD00.00-P-2000-04MCC

Common rail diesel injection (CDI)

Number

Designation

Engine 660.950/951

BA07.16-P-1001-01E

Bolt, injector clamping claw to cylinder head

Stage 1

Nm

7

Stage 2

°

180

Repair materials

Number

Designation

Order number

BR00.45-Z-1036-06A

Special grease

A 001 989 42 51 10

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