Maintenance service

AP00.20-A-0011I

Maintenance service

29.8.06

Customer: ________________________ Order number: _____________________ License number: ___________

Confirm that work has been completed by signing Fitter: _________________ Date: __________________

Performed 



Input condition 

not OK 

Operation

Position no..

Check by customer service advisor



Check vehicle for damage to paintwork, corrosion and accident damage





Lateral protection, roof/side spoilers





Seat belts: Check condition and function



 Tilt cab:
Take away clearance object in cab!

Oil service

Oil change

Observe notes in maintenance booklet on oil quality and intervals



Engine:

Oil and filter change

AP18.00-W-0101C

 Z

Manual transmission
Transmission ZF16S-221

Oil quality: Synthetic oil as per sheet 235.11
of MB Specifications for Operating Fluids

Oil change after 3 years at the latest

Long-distance haulage: every 180,000 Km

Local public transport: every 120,000 Km

Severe operation: every 60,000 Km

AP26.00-W-2601C

 Z

Rear axle (HL6)

Oil quality: Mineral oil as per sheet 235.20
of MB-Specifications for Operating Fluids.

Oil change after 2 years at latest.

Long-distance haulage: every 180,000 Km

Local public transport: every 120,000 Km

Severe operation: every 60,000 Km

AP35.00-W-3501B

 Z

Rear axle (HL/HD7)

Oil quality: Mineral oil as per sheet 235.20
of MB-Specifications for Operating Fluids.

Oil change after 2 years at latest.

Long-distance haulage: every 180,000 Km

Local public transport: every 120,000 Km

Severe operation: every 60,000 Km

AP35.00-W-3501A

 Z

Rear axle through-drive housing

(HD7)

Oil quality: Mineral oil as per sheet 235.20
of MB-Specifications for Operating Fluids.

Oil change after 2 years at latest.

Long-distance haulage: every 180,000 Km

Local public transport: every 120,000 Km

Severe operation: every 60,000 Km

AP35.00-W-3502A

Lubricating work



Grease gun:
upright,
brake shaft (drum brake),
propeller shafts, trailer hitch

AP00.20-W-0020A

Maintenance

Function test

 J1

Signaling system, indicator lamps



AP54.00-W-5451B

 J1

Windscreen wipers, washer system, headlamp cleaning system



AP82.30-W-8252A

Check for leaks and condition
Pay attention to chafing marks and routing!
In the event of fluid loss, determine cause and rectify

 J1

All major assemblies:
Engine, transmission, power take-off, rear axle, steering, power steering pump, cab tilt system



AP00.20-W-0050A

 J1

All lines and hoses, sensor cables



AP00.20-W-0051A

 J1

All vessels, equipment, shock absorbers, covers, boots, protective caps



AP00.20-W-0052A

 J1

Intake manifold between air filter and engine



AP09.00-W-0953A

 J1

Cooling and heating system - status test of radiator, lines and hoses



AP20.00-W-2050A

Check and correct fluid level

 J1

Check engine cooling system
corrosion protection/antifreeze,
correct



______°C

Correct subject to a separate repair order

AP20.00-W-2010A

 J1

Batteries



AP54.10-W-5410A

Engine:

 V2

Check and adjust valve clearance



AP05.30-W-0560C



Inspect poly V-belt for wear and damage



AP13.22-W-1351A



Fuel prefilter with water separator - replace filter element

AP47.20-W-0783A



Replace fuel filter

AP47.20-W-0780A



Air filter with dust discharge valve:
Drain dust

AP09.10-W-0931A

 J3

Replace air filter element

 Note installation date!

AP09.10-W-0980C

 J3

Replace coolant

 Observe coolant composition

AP20.00-W-2080A

Chassis and body

 J1

Replace dust filter for heating/air conditioning

AP83.00-W-8381B

 J1

Correct tire inflation pressure, including spare tire



AP40.15-W-4060A

 J2

Compressed-air drier - replacing granulate cartridges

AP42.60-W-4381A

 J2

Wheel hubs of front axles:
replace grease, inspect tapered roller bearings

If not performed in combination with other repairs.
See confirmations in maintenance booklet.

AP33.20-W-3350A

Tighten screws and nuts:
Observe tightening torque!



Chassis and body:

Spring bracket on front and rear axle



AP00.20-W-0073C

Check nuts and bolts for firm seating. Tighten if necessary

 Z1

Chassis and body:
engine mount, shock absorber, pitman arm, steering knuckle arm, drag link, tie rod, propeller shaft flange,
Holder of propeller shaft center support bearing to crossmember,
Front cab mount on frame,
Rear cab mount on frame, frame end crossmember (on vehicle with trailer hitch)

 Once at 1st maintenance service. 

AP00.20-W-0071D

 J1

Chassis and body:

Spring brackets on frame, crossmember on spring brackets, crossmember on transmission,
mounting consoles and tensioning straps of fuel tank, stabilizer bar mount on front and rear axle (steel spring), stabilizer bar link on rear axle (air spring), trailing arm (6x2, 6x4), frame end crossmember (on vehicle with trailer hitch),
trailer hitch (castellated nut)



AP00.20-W-0071D

Safety-related work

Carry out at least once a year, if no legal inspections are planned within a year.

 J1

Check brake lining thickness



Reference dimension (disk brake) or remaining brake lining thickness (drum brake)
in mm:

VA1 Left ______ Right ______

HA1 Left ______ Right ______

HA2 Left _______ Right _______

AP42.10-W-4253A

 J1

Automatic load-dependent brake

Check clearance and setting

Air suspension 

AP42.80-W-4263A

Steel suspension 

AP42.80-W-4263B

 J1

Automatic brake adjuster - checking release travel of wheel brake cylinders

DRUM BRAKE 

AP42.10-W-4291A

 J1

Checking condition of steering mechanism



AP46.00-W-4650A

 J1

Leaf spring/air bellows:
Visual inspection for damage



AP32.20-W-3255A

 J1

Fifth wheel coupling - checking function, play and attachment



AP31.10-W-3150A

 J1

Trailer hitch:
check function, play and attachment



AP31.10-W-3151A

 J1

Check and correct headlamp setting



AP82.10-W-8260A

Final inspection



Visual inspection/road test/test stand

 Ensure road safety of vehicle