Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P62.30-2898-09
The following operation steps are shown on model 221 on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
1 Expose spot welds on side reinforcement (1) (areas A, B, C, D, E, F and G).
2 Cut out spot welds on side reinforcement (1) with spot weld milling cutter or ball cutter (areas B, D, E, F and G).
3 Drill out dia. 5 mm spot welds (areas A and C).
4 Pry open connection flange on body (arrow).
P62.30-2859-06
5 Pry open connection flange on body (arrows).
Pry open connection flange to facilitate removal of side reinforcement (1).
6 Remove damaged side reinforcement (1).
P62.30-2860-06
7 Level resistance spot welds on upper front longitudinal member (2) and longitudinal member front section (3) in cross-hatched areas with round wire brush or abrasive disk.
8 Remove grinding and drill shavings using wet/dry vacuum cleaner.
9 Coat insides of spot welding flanges and riveted joints with zinc dust paint.