__________________________________________________ | __________________________________________________ | |
Company-owned sales and service outlet/agency dealer number: | Vehicle identification number: | |
__________________________________________________ | ||
Repair order number: | ||
__________________________________________________ | ||
License plate: | Odometer reading: km/miles | |
The test log must be completed and placed behind the windshield until recommissioning. | ||
Function check on voltage tester: | ||
Correct operation checked before starting work | Passed ☐ | Failed ☐ |
Visual inspection of high voltage on-board electrical system: | ||
No damage present | Passed ☐ | Failed ☐ |
High-voltage adhesive label present | Passed ☐ | Failed ☐ |
Activation lock installed | Yes ☐ | No ☐ |
Open connectors protected | Yes ☐ | No ☐ |
Test at test adapter on high-voltage on-board electrical system connection on 1st high-voltage battery | Actual value | Specified value 60 V DC |
High-voltage plug connection at 1st high-voltage battery between HV+ (red jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection at 1st high-voltage battery between HV- (black jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection at 1st high-voltage battery between HV+ (red jack on test adapter) and HV- (black jack on test adapter) | __________ |
Test at test adapter on high-voltage on-board electrical system connection on 2nd high-voltage battery | Actual value | Specified value 60 V DC |
High-voltage plug connection at 2nd high-voltage battery between HV+ (red jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection at 2nd high-voltage battery between HV- (black jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection at 2nd high-voltage battery between HV+ (red jack on test adapter) and HV- (black jack on test adapter) | __________ |
Test at test adapter on high-voltage on-board electrical system connection on 3rd high-voltage battery | Actual value | Specified value 60 V DC |
High-voltage plug connection at 3rd high-voltage battery between HV+ (red jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection at 3rd high-voltage battery between HV- (black jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection at 3rd high-voltage battery between HV+ (red jack on test adapter) and HV- (black jack on test adapter) | __________ |
Test at test adapter on high-voltage on-board electrical system connection on 4th high-voltage battery (with code E4T (High-voltage battery (47 kWh)) | Actual value | Specified value 60 V DC |
High voltage plug connection at 4th high-voltage battery between HV+ (red jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High voltage plug connection at 4th high-voltage battery between HV- (black jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High voltage plug connection at 4th high-voltage battery between HV+ (red jacket on test adapter) and HV- (black jack on test adapter) | __________ |
Test at test adapter for high-voltage plug wiring harness on electric drivetrain | Actual value | Specified value 60 V DC |
High-voltage plug wiring harness on electric drivetrain between HV+ (red jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug wiring harness on electric drivetrain between HV- (black jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug wiring harness on electric drivetrain between HV+ (red jack on test adapter) and HV- (black jack on test adapter) | __________ |
Test on high-voltage plug connection test adapter on high-voltage power distributor in engine compartment | Actual value | Specified value 60 V DC |
High-voltage plug connection on high-voltage power distributor in engine compartment between HV+ (red jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection on high-voltage power distributor in engine compartment between HV- (black jack on test adapter) and ground connection (brown jack on test adapter) | __________ | |
High-voltage plug connection on high-voltage power distributor in engine compartment between HV+ (red jack on test adapter) and HV- (black jack on test adapter) | __________ |
If a voltage 60 V DC can be confirmed for all voltage tests, the vehicle is deemed to be free of high voltage. | ||
Overall result of all tests | Passed ☐ | Failed ☐ |
Note on commissioning: | ||
__________________________________ | __________________________________ | |
Location, date: | Inspector: | |
With my signature I hereby confirm that the high-voltage activation lock is installed, that I have closed the open electrical connectors, that no voltages above 60 V DC were recorded following the above-mentioned procedure and that the vehicle is therefore deemed as being free of high voltage. | ||
Signature: ______________________________________________ | ||
After recommissioning, the test log must be enclosed with the repair documentation. | ||