Remove/install cable for locking device of sliding door

AR72.16-D-4896TS

Remove/install cable for locking device of sliding door

06.09.2018

Model

907.6/7

except code EL9 (Two-way loudspeaker system in front and rear)

except code FY2 (Double Lock)

except code T50 (Electrical closing assist for right sliding door)

except code T51 (Electrical closing assist for left sliding door)

Modification notes

05.06.2018

Gap dimensions of sliding door

Model 907.6/7/8, 910

BE60.00-N-1009-01TS

Shown on model 907.7 on the right sliding door (2)

1

Cable

2

Sliding door

4

Cover

1.1

Adjuster

3

Cable coupler

1.2

Ball head

3.1

Safety hook

Shown on model 907.7 on the right sliding door (2)

1

Cable

1.3

Guide

1.4

Catch hook

2

Sliding door

5

Sliding base bottom

5.1

Locking pawl

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Remove bottom door trim on the right and left sliding door (2).

Model 907.6/7 except code V4A (right load compartment sliding door full trim)

AR72.16-D-6612TS

Model 907.6/7 with code V4A (Right load compartment sliding door full trim)

AR72.16-D-6612TSB

2

Open cap (4) of the cable coupler (3).

3

Press both safety hooks (3.1) outward and then unhook the cable (1).


Carefully unhook cable (1).
Otherwise, the cable (1) or cable coupler (3) may be damaged.

4

Remove bottom carriage (5) from the sliding door (2) and remove from the body until the cable (1) is accessible.

Model 907.6/7 except code T55 (electrical actuation for right sliding door), except code T56 (electrical actuation for left sliding door)

AR72.16-D-7844TS

5

Unclip cable (1) from bottom carriage (5) and unhook from locking pawl (5.1).


Carefully unclip cable (1).
Otherwise, the catch hooks (1.4) may break.

If a new cable (1) is installed,



the guide (1.3) must be removed with it.

6

Remove cable (1) through the opening (arrow A) in the bottom area of the sliding door (2).


Carefully handle cable (1).
Otherwise, the cable (1) and its component parts, such as the adjuster (1.1) or insulation, may be damaged.



Install

7

Route cable (1) with the adjuster (1.1) ahead through the opening (arrow A) into the sliding door (2).


Carefully handle cable (1).
Otherwise, the cable (1) and its component parts, such as the adjuster (1.1) or insulation, may be damaged.

8

Attach guide (1.3) to bottom carriage (5).

If a new cable (1) is installed.

9

Hook cable (1) on the locking pawl (5.1) and clip into the bottom carriage (5) .

10

Insert bottom carriage (5) in the guide rail and screw tightly on the sliding door (2).

Model 907.6/7 except code T55 (electrical actuation for right sliding door), except code T56 (electrical actuation for left sliding door)

AR72.16-D-7844TS

 Tighten screws with the specified tightening torque only after adjusting the sliding door (2).

11

Hook ball head (1.2) of the cable (1) into the cable coupler (3).

12

Clip adjuster (1.1) of the cable (1) into the cable coupler (3).


Clip in the adjuster (1.1) carefully and in an unstressed state.
Otherwise, the cable (1) or cable coupler (3) may be damaged.

13

Close cap (4).

 Ensure that the cap (4) is completely closed and that the cable coupler (3) is seated correctly on the inner door panel.



Check

14

Check that locking device locks and unlocks properly.

 Following the function test of the locking device, it must be ensured that the cap (4) is sealed.

If the locking pawl (5.1) of the bottom carriage (5) does not engage correctly or releases,



the cap (4) must be opened and the cable length must be adapted by adjusting the adjuster (1.1).

15

Install bottom door trim on the right or left sliding door (2).

Model 907.6/7 except code V4A (right load compartment sliding door full trim)

AR72.16-D-6612TS

Model 907.6/7 with code V4A (Right load compartment sliding door full trim)

AR72.16-D-6612TSB

16

Adjust height of the bottom carriage (5) of the sliding door (2).

AR72.16-D-1023-01TS

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

 Bolt, holder for carriage at bottom to sliding door

*BA72.16-N-1011-01TS

 Feeler gauge

*129589032100



Check

17

Perform a function test of the right and left sliding door (2).

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1009-01TS

Gap dimensions of sliding door

Sliding door to B-pillar

Dimension "IA"

mm

6,0 (1)

Sliding door to longitudinal member

Dimension "IB"

mm

5,5 (1)

Sliding door to C-pillar

Dimension "IC"

mm

6,0 (1)

Sliding door to roof frame

Dimension "ID"

mm

5,5 (1)

Glass pane in sliding door to glass pane in sidewall

Dimension "IE"

mm

10 (1)

For picture, see

AR60.00-D-0700-01TS

 Sliding door

Number

Designation

Model 907.6/7, 910.6

BA72.16-N-1011-01TS

Bolt, holder for carriage at bottom to sliding door

Nm

32