Remove/install instrument panel carrier with instrument panel

AR68.10-D-1010F

Remove/install instrument panel carrier with instrument panel

05.02.2016

Model

909

Modification notes

14.12.2015

"Remove/install radio" added

Operation step 2, 23

14.12.2015

"Drain coolant and fill" added

Operation step 5, 20

14.12.2015

"Remove/install front headliner" added

Operation step 10, 15

1

Dashboard carrier

 Danger !

Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries

No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.

AS54.10-Z-0001-01A



Notes on battery

AH54.10-P-0001-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Remove

1

Disconnect ground line from battery

2

Remove radio

If installed.

3

Detach ventilation box and put down on engine

AR83.10-D-0010-03F

4

Remove fluid reservoir

Model 909
with code HH9 (Air conditioner, automatic heater control)

AR83.30-D-6520F

5

Drain off coolant

AR20.00-D-1140R

6

Remove connections from heater at front

Model 909
with code HH9 (Air conditioner, automatic heater control)

AR83.25-D-1000-01FA

Model 909
except code HH9 (Air conditioner, automatic heater control)

AR83.25-D-1000-01FB

 Collect the escaping coolant in a suitable container.

 Record plug

*129589009100

7

Remove central electric unit

AR54.25-D-1382F

8

Remove shift lever with bearing bracket

AR26.60-D-6610R

9

Remove instrument cluster

AR54.30-D-6015F

10

Remove front headliner

AR68.30-D-7607F

11

Expose antenna line

AR82.62-D-1010-01F

12

Remove instrument panel support (1) together with instrument panel

AR68.10-D-1010-01F



Install

13

Install instrument panel support (1) with instrument panel

AR68.10-D-1010-02F

 Steering column tube of steering shaft to belt rail

*BA46.10-N-1002-05C

14

Install antenna line

AR82.62-D-1010-01F

 Connect antenna line in reverse order and fix in place.

15

Install front headliner

AR68.30-D-7607F

16

Install instrument cluster

AR54.30-D-6015F

17

Install gearshift lever with bearing bracket

AR26.60-D-6610R

18

Install electrical center

AR54.25-D-1382F

19

Install connections with front heating housing

Model 909
except code HH9 (Air conditioner, automatic heater control)

AR83.25-D-1000-01FB

Model 909
with code HH9 (Air conditioner, automatic heater control)

AR83.25-D-1000-01FA

 Model 909
with code HH9 (Air conditioner, automatic heater control)Screw/bolt, refrigerant line connector block on evaporator

*BA83.30-N-1008-02A

 Record plug

*129589009100

20

Fill in coolant

AR20.00-D-1140R

21

Install new fluid reservoir

Model 909
with code HH9 (Air conditioner, automatic heater control)

AR83.30-D-6520F

22

Install ventilation box

AR83.10-D-0010-03F

23

Install radio

If the radio has been removed.

24

Connect ground lead to battery

25

Set time on instrument cluster

26

Set time on timer for auxiliary heater

Model 909
with code H12 (Auxiliary hot-water heater)
with code H86 (Chronometer with relay for independent heating)
with code HZ5 (10 kW warm water auxiliary heater with timer)

 Steering wheel, steering column tube, steering shaft

Number

Designation

Model 909

BA46.10-N-1002-05C

Steering column tube of steering shaft to belt rail

Nm

25

 Refrigerant lines

Number

Designation

Model 909
with code HH9 (Air conditioner, automatic heater control)

BA83.30-N-1008-02A

Screw/bolt, refrigerant line connector block on evaporator

Nm

5 (0,5)