Replace complete rear wall with inner B-pillar

AR64.10-P-1000G

Replace complete rear wall with inner B-pillar

6.11.96



Remove



General information on repairs to body

All models

AH60.00-N-0001-01A

1

Remove detachable parts in vehicle interior (area to be repaired)

2

Cover all attached parts remaining in vehicle (area to be repaired)

3

Set up Celette straightening bench modular members

Observe enclosed setup plans!

4

Set up Celette straightening bracket set

5

Set vehicle onto straightening bench using two-column lift and fasten

6

Separate rear fender

 

AR63.50-P-1400-02G

7

Cut rear side panel with side longitudinal member

 

AR63.10-P-0650-01G

8

Separate inner rear wheelhouse

 

AR63.10-P-0670-01G

9

Attaching side portal

 

AR60.20-P-1550G

10

Separate rear wall with left inner B-pillar

AR64.10-P-1000-01G



Install

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

11

Prepare rear wall with inner B-pillar for installation and weld in

 

Observe fire safety measures.

AR64.10-P-1000-02G

12

Prepare inner rear wheelhouse for installation and weld in

 

Observe fire safety measures.

AR63.10-P-0670-02G

13

Prepare new rear side wall part with side longitudinal member

 

AR63.10-P-0650-02G

14

Install rear side panel with side longitudinal member and weld in

 

Observe fire safety measures.

AR63.10-P-0650-03G

15

Prepare new rear fender part



AR63.50-P-1400-03G

16

Adjust trunk lid

AR88.50-P-5200G

17

Install rear fender and weld in

 

Observe fire safety measures.

AR63.50-P-1400-04G

18

Adjust gap dimensions on hoods, doors and lids



AR60.00-P-0700-01G

Dimensions

*BE60.00-P-1002-01A

*BE60.00-P-1003-01A

*BE60.00-P-1005-01A

19

Detach side portal

20

Clean welds and metal flanges with wire brush.

Clean repair areas.



21

Prime area to be repaired with priming filler



Notes on paintwork repairs

AH98.00-P-9408-02A

22

Supplement standard seals with MB body sealant

Seam sealing following repair

AR97.10-P-4000G

23

Supplement standard underbody protection with MB permanent underbody sealant

24

Paint repair areas and adjacent surfaces



Notes on paintwork repairs

AH98.00-P-9408-02A

25

Apply additional cavity preservation

Cavity preservation following repair work

AR97.20-P-1500G

26

Reinstall all removed assembly parts

Number

Designation

Model
170

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

-

Front door to fender

Dimension "H"

mm

4,0 (0,5)

Front door to rear door

Dimension "I"

mm

-

Front door to roof

Dimension "C"

mm

-

Rear door to top of side section

Dimension "D"

mm

-

Rear door to side section, bottom

Dimension "J"

mm

-

Fender to A-pillar

Dimension "Q"

mm

4,0 (1,6)

Front door to rear fender

Dimension "P"

mm

4,0 (0,5)

See picture in

AR60.00-P-0700-01G

BE60.00-P-1003-01A

Gap dimension

Trunk lid to rear fender, top

Dimension "F"

mm

-

Trunk lid to bottom of rear fender

Dimension "M"

mm

-

Trunk lid to rear fender

Dimension "F"

mm

5.0 (+1/-0)

Trunk lid to taillamp

Dimension "M"

mm

5.0 (+1/-0)

Trunk lid to bumper

Dimension "V"

mm

8,0 (0,5)

Rear fender to taillamp

Dimension "U"

mm

3,0 (0,5)

See picture in

AR60.00-P-0700-01G

BE60.00-P-1005-01A

Gap dimension

Fuel filler flap

Dimension "K"

mm

3,5 (0,5)

Dimension "L"

mm

-

See picture in

AR60.00-P-0700-01G

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1001-02A

Hole punching pliers, dia. 6 mm.

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1004-01A

Celette straightening bracket set 7170.309 (model 170), as supplement to 7202.300 (model 202)

WE58.40-Z-1005-01A

Car-Bench straightening bracket set 82 420 (model 170), as supplement to 82 415 (model 202)

WE58.40-Z-1033-01A

Celette 7170.308 supplementary straightening bracket for 7170.309 (model 170)

WE58.40-Z-1034-01A

Car Bench 82435 supplementary straightening bracket for 82420 (model 170)

WE58.40-Z-1001-01E

Celette straightening bench

WE58.40-Z-1002-01E

Celette straightening unit

WE58.40-Z-1003-01E

Car-Bench straightening bench

WE58.40-Z-1004-01E

Car-Bench straightening lifting platform

WE58.40-Z-1005-01E

Car-Bench straightening equipment

WE58.40-Z-1007-01E

Celette module crossmember set 955.940

WE58.40-Z-1011-01E

Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

WE58.40-Z-1008-03A

Pneumatic ratchet

WE58.40-Z-1001-05A

Two-post lifting platform