Shown on model 910, right side of vehicle |
1 | B-pillar outer section |
D63.20-1505-05
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703 | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | Typ 910.6 mit Motor 780.703 | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Set up straightening bench with crossbars and straightening tool set. | ||
| 000 588 01 23 00 Body straightening system | ||
4 | Place vehicle on straightening bench and fasten. | ||
| 000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t | ||
5 | Separate B-pillar outer section (1). | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
6 | Prepare B-pillar outer section (1). | ||
| 000 588 01 84 00 Welder | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
| Install | ||
7 | Install B-pillar outer section (1) and weld in. | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Black seam seal 300 ml | |||
Side portal frame | |||
If no body solder is used to restore the surfaces, | |||
| |||
Use basic body filler on body. | |||
Process filler on body | |||
Silicone remover Order No. 3295 | |||
Basic body filler | |||
Parts kit for 2-component adhesive for body | |||
8 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t | ||
9 | Clean weld joints and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
10 | Remove welding protection blankets. | Commercially available devices/tools | |
11 | Clean repair area. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
13 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
15 | Supplement cavity preservation | ||
16 | Install detachable parts in area of repair point. |
210 589 17 23 00
Side portal frame
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1052-04A | Silicone remover Order No. 3295 | Prosol Lacke + Farben GmbH |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1107-01A | Black seam seal 300 ml | A 005 989 63 20 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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