Additional information can be found in the superordinate service document.
The safety information in the superordinate KD document must be observed.
The next steps are shown on model 910.631 with code T16 (right sliding door) on the right component part and must be carried out in the same way for vehicles with code T19 (left sliding door) in the event of damage to the left side of the vehicle.
1 | Mark separating points at new B-pillar outer section part (2) (areas A and B). |
Transfer separation points from vehicle. |
2 | Disconnect separating points at new B-pillar outer section part (2) (areas A and B). |
Commercially available devices/tools |
3 | Dispose of remaining piece. |
D63.20-1512-02
4 | Punch holes in B-pillar outer section (1) (area E). |
Take over dimensions for holes from vehicle. |
Commercially available devices/tools |
5 | Grind mating surfaces in cross-hatched areas and around holes (area E) at B-pillar outer section (1) and reinforcements (3, 4, 5) down to bare metal. |
Sand down spot weld flanges to bare metal on both sides. |
Commercially available devices/tools |
6 | Remove shavings. |
Commercially available devices/tools |
7 | Zinc dust paint to insides of spot weld flanges. |
D63.20-1513-06
8 | Install reinforcements (3, 4, 5) in B-pillar outer section (1), fit, and fix in place. |
Align reinforcements (3, 4, 5) according to holes (arrows) in the B-pillar outer section (1). |
Commercially available devices/tools |
9 | Reinforcements (3, 4, 5) (areas B1, B2, C and D). |
10 | Apply zinc dust paint to the insides of the spot weld flanges (areas B1, B2, C, and D). |
D63.20-1514-06