Remove/install B-pillar outer section

AR63.20-D-1121TS

Remove/install B-pillar outer section

15.01.2020

Model

907.6/7, 910.6

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7, 910.6

with code T19 (Sliding door left)

Left side of vehicle

Shown on model 910, right side of vehicle

1

B-pillar outer section

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

Typ 910.6 mit Motor 780.703

AH00.00-Z-0300-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Set up straightening bench with crossbars and straightening tool set.



000 588 01 23 00 Body straightening system

WS60.00-P-0023K

4

Place vehicle on straightening bench and fasten.



000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t

WS00.00-N-0045B

5

Separate B-pillar outer section (1).

AR63.20-D-1121-01TS



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Prepare B-pillar outer section (1).

AR63.20-D-1121-02TS



000 588 01 84 00 Welder

WS60.00-P-0021K

 Commercially available devices/tools
Body power jigsaw
Hole punching pliers
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

7

Install B-pillar outer section (1) and weld in.

AR63.20-D-1121-03TS



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner
Squeeze gun

Black seam seal 300 ml

*BR00.45-Z-1107-01A

 Side portal frame

*210589172300

If no body solder is used to restore the surfaces,



Use basic body filler on body.

Process filler on body

AR60.00-S-0031-01P

Silicone remover Order No. 3295

*BR00.45-Z-1052-04A

Basic body filler

*BR00.45-Z-1057-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

8

Release vehicle from straightening bench, lift and remove straightening bench.



000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t

WS00.00-N-0045B

9

Clean weld joints and sheet metal flanges with rotary wire brush.

 Commercially available devices/tools
Rotary wire brush

10

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

11

Clean repair area.

 Commercially available devices/tools
Wet and dry vacuum cleaner

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

12

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

13

Seal seam after repair.

AR97.10-D-4000TS

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

14

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

15

Supplement cavity preservation

AR97.20-D-1500TS

16

Install detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1052-04A

Silicone remover Order No. 3295

Prosol Lacke + Farben GmbH
Schneidmühlweg 12
63741 Aschaffenburg
Germany
Tel. +49 6021 3480-0
Fax +49 6021 3480-40
http://www.prosol-farben.de

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71