Separate A-pillar outer section

AR63.20-D-1102-01TS

Separate A-pillar outer section

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

907, 910

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Scribe separation lines on A-pillar outer section (1) (areas A and B).

 Dimension (a) may in no case be exceeded.
Otherwise the components below can be damaged and weakened.

 Mark separating lines (areas A and B) according to the degree of damage.

 Observe dimensions (A, B).

2

Cut A-pillar outer section (1) at separating points (areas A and B).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

a

Dimension ( 320 mm)

b

Dimension (approx. 80 mm)

3

Expose spot welds on A-pillar outer section (1) (areas C, C1, D and E).

4

Cut off spot welds on A-pillar outer section (1) (areas C, C1, D and E).

 Cut off spot welds through 2 panel thicknesses (area C1).

5

Expose spot welds on A-pillar outer section (1) (areas G, H and H1) and upper front longitudinal member (2) (areas F and I).

6

Cut off spot welds at A-pillar outer section (1) (areas G, H and H1) and upper front longitudinal member (2) (areas F and I).

7

Bend up sheet metal lugs (arrows) of upper front longitudinal member (2).

8

Remove damaged A-pillar outer section (1)

9

Grind cross-hatched areas down to bare metal around holes.

10

Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

11

Remove shavings and milling chips.

12

Zinc dust paint to insides of spot weld flanges.