Model | 447.601/603/605 |
with code T19 (Sliding door left) | |
with code W29 (Window fixed behind) | |
Left side of vehicle | |
Model | 447.601/603/605 |
with code W29 (Window fixed behind) | |
Right side of vehicle | |
Model | 447.701/703/705 |
with code T19 (Sliding door left) | |
with code W29 (Window fixed behind) | |
with code ZK4 (Mixto) | |
Left side of vehicle | |
Model | 447.701/703/705 |
with code W29 (Window fixed behind) | |
with code ZK4 (Mixto) | |
Right side of vehicle | |
Model | 447.811/813/815 |
Right side of vehicle | |
Model | 447.811/813/815 |
with code T19 (Sliding door left) | |
Left side of vehicle | |
Model | 448.705 |
with code T19 (Sliding door left) | |
with code W29 (Window fixed behind) | |
Left side of vehicle | |
Model | 448.705 |
with code W29 (Window fixed behind) | |
Right side of vehicle | |
Model | 448.813/815 |
Right side of vehicle | |
Model | 448.813/815 |
with code T19 (Sliding door left) | |
Left side of vehicle |
S63.10-5525-09
Illustration of left side of vehicle |
1 | Side wall paneling | 2 | Lock striker reinforcement | 3 | Reinforcement |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447.603/605/703/705 mit Motor 780 | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Typ 447.603/605/703/705 mit Motor 780 | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | General information on body repair | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | Pretreatment of bonding surfaces | ||
General information on riveting | |||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Remove soundproofing. | ||
Only in repair area. | |||
4 | Remove sidewall paneling (1) up to sliding door guide rail. |
| |
Modele 447.601/701/811 | |||
Model 447.605/705/815 model 448.705/815 | |||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare sidewall paneling (1) up to sliding door guide rail. |
| |
Modele 447.601/701/811 | |||
Model 447.605/705/815 model 448.705/815 | |||
| 000 588 01 84 00 Welder | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
6 | Install dowels for mounting rail of longitudinal member panel. |
| |
Topical note | Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks | ||
Commercially available devices/tools | |||
Primer Teroson 150 (Terokal 150) | |||
Teroson PU 6800 adhesive | |||
Cleaner | |||
Primer stick | |||
7 | Make bore for end stop of magnetic door holder. |
| |
Commercially available devices/tools | |||
| Install | ||
8 | Install and weld in sidewall paneling (1) up to sliding door guide rail. |
| |
Modele 447.601/701/811 | |||
Model 447.605/705/815 model 448.705/815 | |||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Gap dimensions | |||
Gap dimensions | |||
Gap dimensions | |||
Gap dimensions | |||
Zinc dust paint suitable for spot welding | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Adhesive kit, body, 2-component adhesive | |||
Blind rivet nut M5 | |||
Feeler gauge | |||
9 | Clean weld joints and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
10 | Remove welding protection blankets. | Commercially available devices/tools | |
11 | Install respective mounting bolt. | ||
Thread locking adhesive, Loctite 241 | |||
Mounting bolt to sidewall | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
13 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
15 | Supplement cavity preservation. | ||
16 | Install soundproofing. | ||
Only in repair area. | |||
17 | Install detachable parts in the area of the repair point. |
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1006-01J | Gap dimensions | Sliding door to roof frame | Dimension "FA" | mm | 4,5 (1,4) | 4,5 (1,4) |
Sliding door to sidewall | Dimension "FB" | mm | 4 (+1,2/-0,8) | 4 (+1,2/-0,8) | ||
Glass pane in sliding door, all-round | Dimension "FC" | mm | 3 | 3 | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1007-01J | Gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | - | 4,5 (+1,5/-0,2) |
Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1,5 (0,8) | 1,5 (0,8) | ||
Side wall to fuel filler flap | Dimension "GC" | mm | 4,5 (1) | 4,5 (1) | ||
Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | 3 | ||
Side wall to tail lamp | Dimension "GE" | mm | 1,2 (0,5) | 1,2 (0,5) | ||
Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | 3 | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1008-01J | Gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | - | 4 (1) |
Folding rear window in liftgate, all-round | Dimension "HB" | mm | - | 4 (1) | ||
Liftgate to taillamp | Dimension "HC" | mm | - | 4,5 (1) | ||
Liftgate to bumper at side | Dimension "HD" | mm | - | 4 (1) | ||
Liftgate to bumper at bottom | Dimension "HE" | mm | - | 6 (1,5) | ||
Liftgate to roof frame | Dimension "HF" | mm | - | 5,5 (1) | ||
For picture, see | - | |||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1009-01J | Gap dimensions | Left rear-end door to right rear-end door | Dimension "IA" | mm | 6 (1) | - |
Rear-end door to bumper at side | Dimension "IB" | mm | 4,5 (1) | - | ||
Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (1,5) | - | ||
Rear-end door to tail lamp | Dimension "ID" | mm | 6,4 (1) | - | ||
Rear-end door to cover over taillamp | Dimension "IE" | mm | 6,4 (1) | - | ||
Rear-end door to roof frame | Dimension "IF" | mm | 7 (1,5) | - | ||
Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (1) | - | ||
For picture, see | - | |||||
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |
BR00.45-Z-1039-13A | Blind rivet nut M5 | N 000000 007333 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
BR00.45-Z-1147-02A | Teroson PU 6800 adhesive | A 000 989 15 02 09 |
BR00.45-Z-1179-02A | Primer Teroson 150 (Terokal 150) | Henkel AG & Co. KGaA |
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