Model | 447.603 |
with code W16 (Window front left, fixed, in sidewall/sliding door) | |
with code W29 (Window fixed behind) | |
except code T19 (Sliding door left) | |
Model | 447.703 |
with code W16 (Window front left, fixed, in sidewall/sliding door) | |
with code W29 (Window fixed behind) | |
except code T19 (Sliding door left) | |
Model | 447.703 |
with code W16 (Window front left, fixed, in sidewall/sliding door) | |
with code W32 (Rear passenger compartment electric pop-out windows) | |
except code T19 (Sliding door left) | |
Model | 447.703 |
with code W18 (Sliding window front left in sidew./sliding door) | |
with code W29 (Window fixed behind) | |
except code T19 (Sliding door left) | |
Model | 447.703 |
with code W18 (Sliding window front left in sidew./sliding door) | |
with code W32 (Rear passenger compartment electric pop-out windows) | |
except code T19 (Sliding door left) | |
Model | 447.813 |
with code W16 (Window front left, fixed, in sidewall/sliding door) | |
with code W29 (Window fixed behind) | |
except code T19 (Sliding door left) | |
Model | 447.813 |
with code W16 (Window front left, fixed, in sidewall/sliding door) | |
with code W32 (Rear passenger compartment electric pop-out windows) | |
except code T19 (Sliding door left) |
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1004-01J | Gap dimensions | Front door to longitudinal member | Dimension "DA" | mm | 6 (+2/-1) | 6 (+2/-1) |
Front door to sidewall | Dimension "DB" | mm | 4 (1) | 4 (1) | ||
Front door to sliding door | Dimension "DC" | mm | 4 (+1,2/-0,8) | 4 (+1,2/-0,8) | ||
Front door to A-pillar | Dimension "DD" | mm | 4,5 (+1,5/-1) | 4,5 (+1,5/-1) | ||
Front door to fuel filler door | Dimension "DE" | mm | 4 (1) | 4 (1) | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1007-01J | Gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | 4,5 (+1,5/-0,2) |
Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1,5 (0,8) | ||
Side wall to fuel filler flap | Dimension "GC" | mm | 4,5 (1) | ||
Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | ||
Side wall to tail lamp | Dimension "GE" | mm | 1,2 (0,5) | ||
Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | ||
For picture, see | |||||
Gap dimensions |
Number | Designation | Model 447, 448 with code W64, W65, W68 | |||
BE60.00-N-1008-01J | Gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | 4 (1) |
Folding rear window in liftgate, all-round | Dimension "HB" | mm | 4 (1) | ||
Liftgate to taillamp | Dimension "HC" | mm | 4,5 (1) | ||
Liftgate to bumper at side | Dimension "HD" | mm | 4 (1) | ||
Liftgate to bumper at bottom | Dimension "HE" | mm | 6 (1,5) | ||
Liftgate to roof frame | Dimension "HF" | mm | 5,5 (1) | ||
For picture, see | |||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W64, W65, W68 | |||
BE60.00-N-1009-01J | Gap dimensions | Left rear-end door to right rear-end door | Dimension "IA" | mm | 6 (1) |
Rear-end door to bumper at side | Dimension "IB" | mm | 4,5 (1) | ||
Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (1,5) | ||
Rear-end door to tail lamp | Dimension "ID" | mm | 6,4 (1) | ||
Rear-end door to cover over taillamp | Dimension "IE" | mm | 6,4 (1) | ||
Rear-end door to roof frame | Dimension "IF" | mm | 7 (1,5) | ||
Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (1) | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 35 97 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1039-13A | Blind rivet nut M5 | N 000000 007333 |
Refer to the superordinate service document for further information.
Safety information in superordinate service document must be observed.
1 | Install side wall paneling (1), rear side wall paneling bottom section (2), liftgate or rear-end door, seal and lock striker and fit. |
2 | Check gaps using feeler gauge and adjust. |
3 | Fix side wall paneling (1) and rear side wall paneling bottom part (2) in place. |
4 | Remove liftgate or rear-end door, seal and lock striker. |
5 | Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area B). |
Shown on model 447.6/7 except for code W65 (Liftgate) and except for code W68 (Electrically actuated liftgate) |
S63.10-6070-06
6 | Model 447.6/7 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate) |
7 | Drill Ø 6.5 mm rivet holes in side wall paneling (1) and rear side wall paneling bottom part (2) (area C). |
8 | Remove side wall paneling (1) and rear side wall paneling bottom part (2). |
9 | Deburr rivet holes on both sides. |
10 | Coat insides of riveted joints with zinc dust paint. |
11 | Apply sealant to body. |
S63.10-6071-06
S63.10-6072-09
12 | Install side wall paneling (1) and rear side wall paneling bottom section (2) and fit. |
13 | Fix side wall paneling (1) and rear side wall paneling bottom part (2) in place. |
14 | Side wall paneling (1) and rear side wall paneling bottom section (2) (areas D to G). |
15 | Sidewall paneling (1) (Area H). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
16 | Side wall paneling (1) (areas I and J). |
17 | Rivet side wall paneling (1) and bottom section of rear side wall paneling (2) with Ø 6.4x14 blind rivet (area K). |
S63.10-6073-09
18 | Bottom section of rear side wall paneling (2) (areas L to O). |
19 | Bottom section of rear side wall paneling (2) (area Q). |
20 | Bottom section of rear side wall paneling (2) (area P). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
S63.10-6074-09
21 | Side wall paneling (1) (area R). |
22 | Side wall paneling (1) (areas S to V). |
S63.10-6075-09
Shown on model 447.6/7 except for code W65 (Liftgate) and except for code W68 (Electrically actuated liftgate) |
a | Dimension (approx. 3 mm) |
23 | Install blind rivet nuts M5 (area X). |
24 | Model 447.6/7 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate) |
25 | Scribe separating points (areas Y and Z). |
26 | Separate separating points (areas Y and Z). |
27 | Remove sections from side wall paneling (1). |
S63.10-6070-06
28 | Side wall paneling (1) (areas D and E). |
29 | Grind inert gas welds and inert gas spot welds down flat. |
30 | Clean weld joints. |
31 | Restore surfaces on side wall paneling (1) and rear side wall paneling bottom part (2) and smooth. |
32 | Remove shavings and drill chips. |
S63.10-6076-06