Rear side damage · ar6310p0600v · Mercedes-Benz WIS

AR63.10-P-0600V

Rear side damage

27.9.11

MODEL 171, 172

P63.10-3670-09

Shown on model 171

1 Rear fender

2 outer rear wheel well

3 Outer B-pillar with side longitudinal member

8 Spare wheel well

9 Rear crossmember

10 Rear center section

4 Side rear inside panel

5 Rear inner wheel well

6 Inner B-pillar

7 Longitudinal member connection

	Removing
 Danger!	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
 Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger!	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel	No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on body repair		AH60.00-N-0001-01A
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on MB materials		AH98.00-P-9409-03A
	General information on riveting		AH60.00-P-0003-01N
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	Welding protective blanket gotis://K_60-65_23.0
3	Equip straightening bench with module members, cross members and straightening tool set.	 Observe set-up plans provided.
		Passenger car straightening system (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Car Bench) gotis://K_60-65_03.0
4	Place vehicle on straightening bench and fasten	Two-post lifting platform, 3.0 - 3.5 t electromechanical gotis://H_00.1_01.0
		Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01.1
5	Separate rear center section (10)		AR64.20-P-1000-02V
		Weld-spot milling machine gotis://K_58.1_02.0
		Round wire brush gotis://K_58.3_06.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Separate rear fender (1)		AR63.50-P-1400-02V
		Weld-spot milling machine gotis://K_58.1_02.0
		Metal needle template gotis://K_58.3_09.0
		Window glazing device, FSC 1.6 gotis://K_67.0_01.0
		Round wire brush gotis://K_58.3_06.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Separate rear crossmember (9), spare tire recess (8) and longitudinal member connection element (7)		AR64.20-P-1200-01V
		Round wire brush gotis://K_58.3_06.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Body jig saw gotis://K_58.1_01.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Remove side rear inside panel (4)		AR63.20-P-1400-01V
		Round wire brush gotis://K_58.3_06.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Separate outer B-pillar with side longitudinal member (3)		AR63.20-P-1370-01V
		Round wire brush gotis://K_58.3_06.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Body jig saw gotis://K_58.1_01.0
		Metal needle template gotis://K_58.3_09.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
10	Separate outer rear wheel well (2)		AR63.10-P-0660-01VA
		Round wire brush gotis://K_58.3_06.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
11	Separate inner rear wheel well (5)	Model 171	AR63.10-P-0670-01V
		Model 172
		Round wire brush gotis://K_58.3_06.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
12	Separate inner B-pillar (6)		AR63.20-P-1350-01V
		Round wire brush gotis://K_58.3_06.0
		Weld-spot milling machine gotis://K_58.1_02.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13	Prepare rear center section (10) for installation		AR64.20-P-1000-07V
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
14	Prepare rear fender (1)		AR63.50-P-1400-03V
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
15	Prepare rear crossmember (9), spare tire recess (8) and longitudinal member connection element (7)		AR64.20-P-1200-02V
		Round wire brush gotis://K_58.3_06.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
16	Prepare side rear inside panel (4)		AR63.20-P-1400-02V
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
17	Prepare outer B-pillar with side longitudinal member (3)	Model 171	AR63.20-P-1370-04V
		Model 172	AR63.20-P-1370-04W
		Round wire brush gotis://K_58.3_06.0
		Body jig saw gotis://K_58.1_01.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
18	Prepare outer rear wheel well (2) for installation		AR63.10-P-0670-05VA
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
19	Prepare rear inner wheel well (5) for installation	Model 171	AR63.10-P-0670-03V
		Model 172
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
20	Prepare inner B-pillar (6) for installation		AR63.20-P-1350-02V
		Round wire brush gotis://K_58.3_06.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
21	Install rear crossmember (9), spare tire recess (8) and longitudinal member connection element (7) and weld in		AR64.20-P-1200-35V
		Passenger car straightening system (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Car Bench) gotis://K_60-65_03.0
		Multifunction device (spot welding) gotis://K_60-65_15.0
		MIG-MAG inert gas welder gotis://K_60-65_17.1
		Pneumatic-mechanical blind rivet tool gotis://K_68-80_06.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Round wire brush gotis://K_58.3_06.0
		Manual temporary fastener, 6.35 mm gotis://K_58.3_10.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Rivet 6.512.5	*BR00.45-Z-1012-13A
22	Install inner B-pillar (6)		AR63.20-P-1350-03V
		 Welding device (model 171)	*171589002300
		 Portal frame (model 171, 172)	*129589032300
		Model 172 Portal bracket supplementary set (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Car Bench) gotis://K_60-65_03.0
		Multifunction device (spot welding) gotis://K_60-65_15.0
		MIG-MAG inert gas welder gotis://K_60-65_17.1
		Pneumatic-mechanical blind rivet tool gotis://K_68-80_06.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Round wire brush gotis://K_58.3_06.0
		Manual temporary fastener, 6.35 mm gotis://K_58.3_10.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Rivet 6.512.5	*BR00.45-Z-1012-13A
23	Install rear inner wheel well (5)	Model 171	AR63.10-P-0670-04V
		Model 172
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Multifunction device (spot welding) gotis://K_60-65_15.0
		MIG-MAG inert gas welder gotis://K_60-65_17.1
24	Install rear outer wheel well (2)		AR63.10-P-0670-06VA
		Gap dimension model 171	*BE60.00-P-1002-01L
			*BE60.00-P-1003-01L
			*BE60.00-P-1004-01L
		Gap dimension model 172	*BE60.00-P-1002-01Y
			*BE60.00-P-1003-01Y
			*BE60.00-P-1004-01Y
		 Feeler gauge	*129589032100
		Multifunction device (spot welding) gotis://K_60-65_15.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
25	Install B-pillar with side longitudinal member (3)	Model 171	AR63.20-P-1370-05V
		Model 172	AR63.20-P-1370-05W
		 Welding device (model 171)	*171589002300
		 Portal frame (model 171, 172)	*129589032300
		Model 172 Portal bracket supplementary set (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Car Bench) gotis://K_60-65_03.0
		Multifunction device (spot welding) gotis://K_60-65_15.0
		MIG-MAG inert gas welder gotis://K_60-65_17.1
		Pneumatic-mechanical blind rivet tool gotis://K_68-80_06.0
		Metal needle template gotis://K_58.3_09.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Round wire brush gotis://K_58.3_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
26	Weld in side rear inside panel (4)		AR63.20-P-1400-03V
		 Welding device (model 171)	*171589002300
		 Portal frame (model 171, 172)	*129589032300
		Model 172 Portal bracket supplementary set (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Celette) gotis://K_60-65_02.0
		Passenger car straightening system (Car Bench) gotis://K_60-65_03.0
		Multifunction device (spot welding) gotis://K_60-65_15.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
27	Install rear fender (1)		AR63.50-P-1400-04V
		 Spacer	*000589876300
		 Bending pliers	*202589003700
		 Feeler gauge	*129589032100
		Gap dimension model 171	*BE60.00-P-1002-01L
			*BE60.00-P-1003-01L
			*BE60.00-P-1004-01L
			*BE60.00-P-1005-01L
		Gap dimension model 172	*BE60.00-P-1002-01Y
			*BE60.00-P-1003-01Y
			*BE60.00-P-1004-01Y
			*BE60.00-P-1005-01Y
		Multifunction device (spot welding) gotis://K_60-65_15.0
		Pneumatic-mechanical blind rivet tool gotis://K_68-80_06.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Round wire brush gotis://K_58.3_06.0
		Manual temporary fastener, 6.35 mm gotis://K_58.3_10.0
		Vice grip pliers (standard) gotis://K_58.3_04.2
		2-component adhesive	*BR00.45-Z-1092-02A
		Rivet 6.512.5	*BR00.45-Z-1012-13A
28	Install rear center section (10) and weld in		AR64.20-P-1000-08V
		 Spacer	*000589876300
		 Feeler gauge	*129589032100
		Gap dimension model 171	*BE60.00-P-1003-01L
		Gap dimension model 172	*BE60.00-P-1003-01Y
		Multifunction device (spot welding) gotis://K_60-65_15.0
		MIG-MAG inert gas welder gotis://K_60-65_17.1
		Vice grip pliers (standard) gotis://K_58.3_04.2
		Round wire brush gotis://K_58.3_06.0
		Wet and dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
29	Adjust gaps on hoods, doors and lids		AR60.00-P-0700-01V
		Feeler gauge	*129589032100
		Gap dimension model 171	*BE60.00-P-1003-01L
		Gap dimension model 172	*BE60.00-P-1003-01Y
30	Release vehicle from straightening bench, lift vehicle and remove straightening bench	Two-post lifting platform, 3.0 - 3.5 t electromechanical gotis://H_00.1_01.0
		Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01.1
31	Clean weld joints and sheet metal flanges with rotary wire brush	Round wire brush gotis://K_58.3_06.0
32	Remove welding protection blankets
33	Clean repair area	Wet and dry vacuum cleaner gotis://P_00.12_06.0
 Danger!	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
34	Prime repair area using primer filler	 Use only primer filler approved by Daimler AG.
		http://portal.aftersales.i.daimler.com
35	Carry out seam sealing after repairs	 Supplement standard seals with sealant.
		Model 171	AR97.10-P-4000V
		Model 172	AR97.10-P-4000W
 Danger!	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
36	Paint repair areas and adjacent surfaces	 Use only paints approved by Daimler AG.
		http://portal.aftersales.i.daimler.com
37	Apply additional cavity preservation	Model 171	AR97.20-P-1500V
		Model 172	AR97.20-P-1500W
38	Install all detachable body components in area to be repaired

Test and adjustment values for gap dimensions

Number	Designation				Model 171


BE60.00-P-1002-01L	Gap dimension	Front door to fender	Dimension "H"	mm	3.0 (+0.8)
		Fender to A-pillar	Dimension "Q"	mm	2.0 (+1.5/-0.5)
		Front door to rear fender	Dimension "P"	mm	3.0 (+0.8)
			See picture		AR60.00-P-0700-01V
BE60.00-P-1003-01L	Gap dimension	Trunk lid to rear fender	Dimension "F"	mm	3.5 (+1.5)
		Trunk lid to rear lamp unit	Dimension "M"	mm	4.0 (+1.6/-0.5)
		Trunk lid to bumper	Dimension "V"	mm	5.0 (+1.5/-1.0)
		Rear fender to lamp unit	Dimension "U"	mm	2.5 (0.5)
		Trunk lid tip to rear fender	Dimension "E"	mm	5,0 (+1,5)
			See picture		AR60.00-P-0700-01V
BE60.00-P-1004-01L	Gap dimension	Fuel filler flap	Dimension "K"	mm	3.0 (0.5)
			See picture		AR60.00-P-0700-01V
BE60.00-P-1005-01L	Gap dimension	Roof to windshield frame	Dimension "S"	mm	5.0 (+1.0)
		Roof to rear window frame	Dimension "T"	mm	5.0 (0.5)
			See picture		AR60.00-P-0700-01V

Test and adjustment values for gap dimensions

Number	Designation				Model 172


BE60.00-P-1002-01Y	Gap dimension	Front door to fender	Dimension "H"	mm	4.5 (+1/-0.5)
		Fender to A-pillar	Dimension "Q"	mm	3.5 (1.5)
		Front door to rear fender	Dimension "P"	mm	4.0 (1)
			See picture		AR60.00-P-0700-01V
BE60.00-P-1003-01Y	Gap dimension	Trunk lid to rear fender	Dimension "F"	mm	4.5 (1)
		Trunk lid to rear lamp unit	Dimension "M"	mm	4.5 (+1.5/-0.5)
		Trunk lid to bumper	Dimension "V"	mm	6.0 (1.5)
		Rear fender to lamp unit	Dimension "U"	mm	1.5 (1)
		Trunk lid tip to rear fender	Dimension "E"	mm	6,5 (+1/-0.5)
			See picture		AR60.00-P-0700-01V
BE60.00-P-1004-01Y	Gap dimension	Fuel filler flap	Dimension "K"	mm	3.0 (+1,5/-0.5)
			See picture		AR60.00-P-0700-01V
BE60.00-P-1005-01Y	Gap dimension	Roof to windshield frame	Dimension "S"	mm	7.0 (+1.0)
		Roof to rear window frame	Dimension "T"	mm	5.0 (1.0)
			See picture		AR60.00-P-0700-01V

129 589 03 21 00

Portal frame

Feeler gauge

Spacer

Welding device

000 589 87 63 00

129 589 03 23 00

171 589 00 23 00

Bending pliers

202 589 00 37 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 009 989 36 71
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1012-13A	Blind rivet 6.512.5	A 004 990 16 97

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