Remove/install front side wall paneling with side roof paneling · ar6310d0130ts · Mercedes-Benz WIS

AR63.10-D-0130TS

Remove/install front side wall paneling with side roof paneling

15.01.2020

Model	907.6
	with code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	with code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	907.6
	with code D05 (Super-high roof)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	with code D05 (Super-high roof)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	907.6
	with code D06 (Super-high roof painted in vehicle colour)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	with code D06 (Super-high roof painted in vehicle colour)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	907.7
	with code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.7
	with code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	910.6
	with code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	910.6
	with code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle

Remove/install front side wall paneling with side roof paneling

D63.10-2130-09

Shown on model 907.733 with code D03 (roof and rear-end doors, high version) except code T19 (left sliding door), left side of the vehicle

Front side wall paneling

Side roof paneling

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Notes on battery	Typ 910.6 mit Motor 780.703	AH54.10-P-0001-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Cut off front side wall paneling (1) with side roof paneling (2).		AR63.10-D-0130-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare front side wall paneling (1) for installation.		AR63.10-D-0130-02TS
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Cut out window cutout of front side wall paneling (1).	Models 907.6/7, 910.6 with a window	AR63.10-D-5892-05TS
		 Commercially available devices/tools Clamping pliers (Standard) Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
	Install
6	Install front side wall paneling (1).		AR63.10-D-0130-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
7	Install side roof paneling (2).		AR65.10-D-1033-03TS
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner Angular grinder
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
8	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
9	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
10	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
13	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
14	Supplement cavity preservation		AR97.20-D-1500TS
15	Install detachable parts in area of repair point.

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

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