ar6310d013001ts

Cut off front side wall paneling with side roof paneling

Typ ar · temat 63.10 · wersja 0100 · 2018-06-28

Dotyczy: Model 907.6 with code D03 (Roof and rear-end doors, high version) except code T16 (Sliding door right) Right side of vehicle Model 907.6 with code D03 (Roof and rear-end doors, high version) except code T19 (Sliding door left) Left side of vehicle Model 907.6 with code D05 (Super-high roof) except code T16 (Sliding door right) Right side of vehicle Model 907.6 with code D05 (Super-high roof) except code T19 (Sliding door left) Left side of vehicle Model 907.6 with code D06 (Super-high roof painted in veh

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.10 Ściana boczna — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.35 Błotnik/ ściana boczna — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.38 Poszycie z lewej strony — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.39 Poszycie z prawej strony — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.39 Dach › 35.39.30 Poszycie/rama dachu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

AR63.10-D-0130-01TS

Cut off front side wall paneling with side roof paneling

000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

907.6

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D05 (Super-high roof)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D05 (Super-high roof)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.7

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.7

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

The next steps are shown on model 907.733 with code D03 (roof and rear-end doors, high version) except code T19 (left sliding door) on the left side of the vehicle and must be carried out in the same way for vehicles except code T16 (right sliding door) on the right side of the vehicle in the event of damage.

Cut off front side wall paneling with side roof paneling

1

Mark separating points on front side wall paneling (1) and side roof paneling (2) (areas A and B).


Mark separating points along the edges.



2

Separate separating points on front side wall paneling (1) and side roof paneling (2) (areas A and B).


Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.


Commercially available devices/tools
Body power jigsaw



3

Models 907.6/7, 910.6 with a window
Expose spot welds on front side wall paneling (1) (area C).


Commercially available devices/tools
Rotary wire brush



4

Models 907.6/7, 910.6 with a window
Cut off spot welds on front side wall paneling (1) (area C).


Commercially available devices/tools
Spot weld milling machine


D63.10-2131-06

Cut off front side wall paneling with side roof paneling

D63.10-2132-09

5

Mark separating points on front side wall paneling (1) and side roof paneling (2) (areas D and E).

Mark separating point along edge (area D).

Mark separating point as shown (area E).

6

Separate separating points on front side wall paneling (1) and side roof paneling (2) (areas D and E).

Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

Commercially available devices/tools
Body power jigsaw

Cut off front side wall paneling with side roof paneling

7

Expose spot welds on front side wall paneling (1) (area F).


Commercially available devices/tools
Rotary wire brush



8

Cut off spot welds on front side wall paneling (1) (area F).


Commercially available devices/tools
Spot weld milling machine


D63.10-2133-06

Cut off front side wall paneling with side roof paneling

Shown on front side wall paneling (1) and side roof paneling (2) with a window, on vehicles with a window

D63.10-2134-06

Cut off front side wall paneling with side roof paneling

9.1

Models 907.6/7, 910.6 with a window
Heat adhesive in cross-hatched areas and separate.



9.2

Models 907.6, 910.6 without a window
Heat adhesive in cross-hatched areas and separate.



10

Remove damaged front side wall paneling (1) and side roof paneling (2).


Shown on front side wall paneling (1) and side roof paneling (2) without a window, on vehicles without a window

D63.10-2135-06

Cut off front side wall paneling with side roof paneling

D63.10-2136-09

11

Expose spot welds on residual section of front side wall paneling (3) (area G) and residual section of front side wall paneling (4) (area H).

Commercially available devices/tools
Rotary wire brush

12

Cut off spot welds on residual section of front side wall paneling (3) (area G) and residual section of front side wall paneling (4) (area H).

Commercially available devices/tools
Spot weld milling machine

13

Remove residual sections of front side wall paneling (3, 4).

Cut off front side wall paneling with side roof paneling

D63.10-2137-09

14

Expose spot welds on residual section of front side wall paneling (5) (area I).

Commercially available devices/tools
Rotary wire brush

15

Cut off spot welds on residual section of front side wall paneling (5) (area I).

Commercially available devices/tools
Spot weld milling machine

16

Remove residual section of front side wall paneling (5).

17

Check whether residual sections of front side wall paneling (4, 5) are cut off cleanly (arrows).

If residual sections of front side wall paneling (4, 5) are not cut off cleanly,

rework separating points of residual sections of front side wall paneling (4, 5).

Cut off front side wall paneling with side roof paneling

D63.10-2138-09

18

Grind down mating surfaces to bare metal in cross-hatched areas.

Commercially available devices/tools
Rotary wire brush

19

Remove shavings and milling chips.

Commercially available devices/tools
Wet and dry vacuum cleaner

Cut off front side wall paneling with side roof paneling

Shown on front side wall with a window, on vehicles with a window

D63.10-2139-06

Cut off front side wall paneling with side roof paneling

20.1

Models 907.6/7, 910.6 with a window
Grind down mating surfaces to bare metal in cross-hatched areas.


Commercially available devices/tools
Rotary wire brush



20.2

Models 907.6, 910.6 without a window
Grind down mating surfaces to bare metal in cross-hatched areas.


Commercially available devices/tools
Rotary wire brush



21.1

Models 907.6/7, 910.6 with a window
Level adhesive residues in hatched areas to 1 mm.



21.2

Models 907.6, 910.6 without a window
Level adhesive residues in hatched areas to 1 mm.



22

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



23

Zinc dust paint to insides of spot weld flanges.


Shown on front side wall without a window, on vehicles without a window

D63.10-2140-06

Cut off front side wall paneling with side roof paneling

D63.10-2141-09

24

Grind down mating surfaces to bare metal in cross-hatched areas.

Commercially available devices/tools
Rotary wire brush

25

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

26

Zinc dust paint to insides of spot weld flanges.

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