Remove/install rear side wall paneling · ar6310d0030ts · Mercedes-Benz WIS

AR63.10-D-0030TS

Remove/install rear side wall paneling

15.01.2020

Model	907.6/7
	with code D03 (Roof and rear-end doors, high version)
Model	907.6
	with code D05 (Super-high roof)
Model	907.6
	with code D06 (Super-high roof painted in vehicle colour)
Model	910.6
	with code D03 (Roof and rear-end doors, high version)

Shown on model 907.733 with code D03 (roof and rear-end doors, high version) and code T16 (right sliding door), right side of vehicle

1	Rear side wall paneling

D63.10-1909-05

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703	AS00.00-Z-0035-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove rear side wall paneling (1).	Model 907.6/7 with code T16 (right sliding door) right side of vehicle or with code T19 (left sliding door) left side of vehicle, Model 910.6 with code T16 (right sliding door) right side of vehicle or with code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-01TS
		Model 907.6/7 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle, Model 910.6 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Chisel Hand drill Straight grinder Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare rear side wall paneling (1) for installation.	Model 907.6/7 with code T16 (right sliding door) right side of vehicle or with code T19 (left sliding door) left side of vehicle, Model 910.6 with code T16 (right sliding door) right side of vehicle or with code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-02TS
		Model 907.6/7 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle, Model 910.6 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-02TSB
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Hole punching pliers 6 mm Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Detach window cutout of the rear side wall paneling (1).	Model 907.6/7 with window in side wall	AR63.10-D-5892-05TS
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Body power jigsaw
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
	Install
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
6	Install rear side wall paneling (1).	Model 907.6/7 with code T16 (right sliding door) right side of vehicle or with code T19 (left sliding door) left side of vehicle, Model 910.6 with code T16 (right sliding door) right side of vehicle or with code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-03TS
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
		Model 907.6/7 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle, Model 910.6 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Rotary wire brush Angular grinder Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
7	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
8	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
9	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
10	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
11	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Supplement cavity preservation		AR97.20-D-1500TS
14	Install detachable parts in area of repair point.

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

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